Airworthiness Directives; Airbus Helicopters

Published date23 June 2020
Citation85 FR 37591
Record Number2020-13438
SectionProposed rules
CourtFederal Aviation Administration
Federal Register, Volume 85 Issue 121 (Tuesday, June 23, 2020)
[Federal Register Volume 85, Number 121 (Tuesday, June 23, 2020)]
                [Proposed Rules]
                [Pages 37591-37593]
                From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
                [FR Doc No: 2020-13438]
                ========================================================================
                Proposed Rules
                 Federal Register
                ________________________________________________________________________
                This section of the FEDERAL REGISTER contains notices to the public of
                the proposed issuance of rules and regulations. The purpose of these
                notices is to give interested persons an opportunity to participate in
                the rule making prior to the adoption of the final rules.
                ========================================================================
                Federal Register / Vol. 85, No. 121 / Tuesday, June 23, 2020 /
                Proposed Rules
                [[Page 37591]]
                DEPARTMENT OF TRANSPORTATION
                Federal Aviation Administration
                14 CFR Part 39
                [Docket No. FAA-2020-0618; Product Identifier 2019-SW-064-AD]
                RIN 2120-AA64
                Airworthiness Directives; Airbus Helicopters
                AGENCY: Federal Aviation Administration (FAA), DOT.
                ACTION: Notice of proposed rulemaking (NPRM).
                -----------------------------------------------------------------------
                SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
                for Airbus Helicopters Model AS-365N2, AS 365 N3, EC 155B, EC155B1, and
                SA-365N1 helicopters. This proposed AD would require inspecting the
                tail rotor gearbox (TGB) housing recess, and depending on the
                inspection results, performing more in-depth inspections and removing
                certain parts from service. The proposed AD would also prohibit
                installing a TGB unless it has passed certain inspections and has a new
                TGB control rod bearing installed. This proposed AD was prompted by the
                discovery of a foreign object obstructing the oil duct of a TGB control
                bearing. The actions of this proposed AD are intended to address an
                unsafe condition on these products.
                DATES: The FAA must receive comments on this proposed AD by August 7,
                2020.
                ADDRESSES: You may send comments by any of the following methods:
                 Federal eRulemaking Docket: Go to https://www.regulations.gov. Follow the online instructions for sending your
                comments electronically.
                 Fax: 202-493-2251.
                 Mail: Send comments to the U.S. Department of
                Transportation, Docket Operations, M-30, West Building Ground Floor,
                Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590-0001.
                 Hand Delivery: Deliver to the ``Mail'' address between 9
                a.m. and 5 p.m., Monday through Friday, except Federal holidays.
                Examining the AD Docket
                 You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2020-
                0618; or in person at Docket Operations between 9 a.m. and 5 p.m.,
                Monday through Friday, except Federal holidays. The AD docket contains
                this proposed AD, the European Union Aviation Safety Agency (EASA) AD,
                any comments received, and other information. The street address for
                Docket Operations is listed above. Comments will be available in the AD
                docket shortly after receipt.
                 For service information identified in this proposed rule, contact
                Airbus Helicopters, 2701 N. Forum Drive, Grand Prairie, TX 75052;
                telephone 972-641-0000 or 800-232-0323; fax 972-641-3775; or at https://www.airbus.com/helicopters/services/technical-support.html. You may
                view the referenced service information at the FAA, Office of the
                Regional Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-321,
                Fort Worth, TX 76177.
                FOR FURTHER INFORMATION CONTACT: Rao Edupuganti, Aviation Safety
                Engineer, Regulations and Policy Section, Rotorcraft Standards Branch,
                FAA, 10101 Hillwood Pkwy., Fort Worth, TX 76177; telephone 817-222-
                5110; email [email protected].
                SUPPLEMENTARY INFORMATION:
                Comments Invited
                 The FAA invites you to participate in this rulemaking by submitting
                written comments, data, or views. The FAA also invites comments
                relating to the economic, environmental, energy, or federalism impacts
                that might result from adopting the proposals in this document. The
                most helpful comments reference a specific portion of the proposal,
                explain the reason for any recommended change, and include supporting
                data. To ensure the docket does not contain duplicate comments,
                commenters should send only one copy of written comments, or if
                comments are filed electronically, commenters should submit only one
                time.
                 The FAA will file in the docket all comments that the FAA receives,
                as well as a report summarizing each substantive public contact with
                FAA personnel concerning this proposed rulemaking. Before acting on
                this proposal, the FAA will consider all comments received on or before
                the closing date for comments. The FAA will consider comments filed
                after the comment period has closed if it is possible to do so without
                incurring expense or delay. The FAA may change this proposal in light
                of the comments received.
                Discussion
                 EASA, which is the Technical Agent for the Member States of the
                European Union, has issued EASA AD No. 2019-0165-E, dated July 12,
                2019, to correct an unsafe condition for Airbus Helicopters (formerly
                Eurocopter, Eurocopter France, Aerospatiale, Sud Aviation) Model AS 365
                N2, AS 365 N3, EC 155 B, EC 155 B1, and SA 365 N1 helicopters. EASA
                advises of a foreign object that was found obstructing the oil duct of
                the TGB control bearing during a routine inspection, causing a lack of
                lubrication on the bearing. EASA states this condition, if not detected
                and corrected, could affect the correct operation of the TGB and
                possibly result in reduced control of the helicopter.
                 Accordingly, the EASA AD requires a one-time inspection of the TGB
                housing recess for oil retention and depending on the outcome of the
                inspection, removing any foreign object from the TGB oil duct housing
                and re-inspecting the TGB housing recess for oil retention. If there is
                still oil retention, the EASA AD requires marking and returning the TGB
                to Airbus Helicopters and installing a TGB that has passed the
                inspection procedures specified in the related Airbus Helicopter
                service information. If there is no oil retention, the EASA AD requires
                removing any foreign object from the TGB oil duct cover and inspecting
                the TGB oil duct cover for correct oil flow. If the oil does not flow
                correctly, the EASA AD requires marking and returning the TGB to Airbus
                Helicopters and installing a TGB that has passed the inspection
                procedures specified in the related Airbus Helicopters service
                information. If the oil flows correctly and a foreign object was
                previously removed, the EASA AD requires replacing the TGB control rod
                bearing with a new bearing. The EASA AD also prohibits installation of
                a TGB unless it has passed the
                [[Page 37592]]
                inspections specified in the related Airbus Helicopters service
                information.
                FAA's Determination
                 These helicopters have been approved by EASA and are approved for
                operation in the United States. Pursuant to the FAA's bilateral
                agreement with the European Union, EASA has notified the FAA of the
                unsafe condition described in its AD. The FAA is proposing this AD
                after evaluating all known relevant information and determining that an
                unsafe condition is likely to exist or develop on other products of the
                same type designs.
                Related Service Information Under 1 CFR Part 51
                 The FAA reviewed one document that co-publishes four Airbus
                Helicopters Emergency Alert Service Bulletin (EASB) identification
                numbers: No. 65.00.09 for non FAA-type certificated military Model
                AS565MA, MB, MBe, SA, SB, and UB helicopters; No. 65.00.19 for Model
                AS365N1, N2, and N3 helicopters, and non FAA-type certificated military
                Model AS365F, Fi, K, and K2 helicopters; No. 65.06 for non FAA-type
                certificated military Model SA366GA helicopters; and No. 65A008 for
                Model EC115B and B1 helicopters, all Revision 0 and dated July 10,
                2019. EASB Nos. 65.00.19 and 65A008 are proposed for incorporation by
                reference in this proposed AD. EASB Nos. 65.00.09 and 65.06 are not
                proposed for incorporation by reference in this proposed AD.
                 This service information specifies procedures, using an endoscope
                (borescope), to inspect the TGB housing recess for oil retention and
                the two T holes for visibility. If there is oil retention and the two T
                holes are not visible, this service information specifies removing the
                TGB control rod and inspecting for and removing any foreign objects in
                the TGB oil duct, and then repeating the TGB housing recess
                inspections. If there is oil retention and the two T holes are not
                visible after these additional inspections, the service information
                specifies marking the TGB as not fit for helicopter installation and
                returning the TGB to Airbus Helicopters. If there is no oil retention
                and the two T holes are visible after these additional inspections, the
                service information specifies removing any foreign objects in the TGB
                oil duct and inspecting for proper oil flow at the end of the BTP oil
                duct cover. If the oil does not flow properly, this service information
                specifies marking the TGB as not fit for helicopter installation and
                returning the TGB to Airbus Helicopters. If the oil flows properly, the
                service information specifies replacing the TGB control rod bearing
                with a new bearing.
                 This service information also specifies procedures to close the
                filter plug cover with an airworthy O-ring, install the filter plug,
                replace a TGB, and perform a ground run-up. Additionally, this service
                information specifies procedures to perform the inspections on a non-
                installed TGB.
                 This service information is reasonably available because the
                interested parties have access to it through their normal course of
                business or by the means identified in the ADDRESSES section.
                Proposed AD Requirements
                 This proposed AD would require compliance with portions of the
                manufacturer's service information. This proposed AD would require
                opening the TGB oil filter plug cover and removing the TGB oil filter
                plug. This proposed AD would then require, using a borescope,
                inspecting for oil retention and visibility of the two T holes in the
                TGB housing recess. If there is any oil retention and the two T holes
                are not completely visible, this proposed AD would require removing the
                TGB control rod and inspecting for and removing any foreign object in
                the TGB oil duct. This proposed AD would then require re-inspecting the
                TGB housing recess with all of the oil drained. If, during the re-
                inspection, there is any oil retention and the two T holes are not
                completely visible, this proposed AD would require replacing the TGB.
                If, during the re-inspection, there is no oil retention and the two T
                holes are completely visible, this proposed AD would require inspecting
                for and removing any foreign object from the TGB oil duct and
                inspecting the TGB oil duct for correct oil flow. If the oil does not
                flow correctly, this proposed AD would require replacing the TGB. If
                the oil flows correctly, this proposed AD would require removing the
                TGB control rod bearing from service.
                 This proposed AD would also prohibit the installation of a TGB
                unless it passes the inspections required by this AD. A non-installed
                TGB would be inspected in a level position using shims.
                Differences Between This Proposed AD and the EASA AD
                 If required to remove a TGB, the EASA AD requires marking and
                returning the TGB to Airbus Helicopters, whereas this proposed AD would
                not require marking or returning the TGB to Airbus Helicopters.
                Costs of Compliance
                 The FAA estimates that this proposed AD affects 20 helicopters of
                U.S. Registry. The FAA estimates that operators may incur the following
                costs in order to comply with this proposed AD. Labor costs are
                estimated at $85 per work-hour.
                 Inspecting the TGB housing recess would take about 2 work-hours for
                an estimated cost of $170 per helicopter and $3,400 for the U.S. fleet.
                 Inspecting for and removing any foreign objects would take a
                minimal amount of time and have a nominal cost.
                 Removing any oil retention and re-inspecting the TGB would take
                about 5 work-hours for an estimated cost of $425 per helicopter.
                 Inspecting for correct oil flow would take about 1 work-hour for an
                estimated cost of $85 per helicopter.
                 Replacing the TGB control rod bearing would take about 8 work-hours
                and parts would cost about $2,000 for an estimated replacement cost of
                $2,680 per bearing.
                 Replacing a TGB would take about 40 work-hours and parts would cost
                about $48,600 (overhauled) for an estimated replacement cost of $52,000
                per TGB.
                Authority for This Rulemaking
                 Title 49 of the United States Code specifies the FAA's authority to
                issue rules on aviation safety. Subtitle I, section 106, describes the
                authority of the FAA Administrator. Subtitle VII: Aviation Programs,
                describes in more detail the scope of the Agency's authority.
                 The FAA is issuing this rulemaking under the authority described in
                Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
                Under that section, Congress charges the FAA with promoting safe flight
                of civil aircraft in air commerce by prescribing regulations for
                practices, methods, and procedures the Administrator finds necessary
                for safety in air commerce. This regulation is within the scope of that
                authority because it addresses an unsafe condition that is likely to
                exist or develop on products identified in this rulemaking action.
                Regulatory Findings
                 The FAA determined that this proposed AD would not have federalism
                implications under Executive Order 13132. This proposed AD would not
                have a substantial direct effect on the States, on the relationship
                between the national Government and the States, or on the distribution
                of power and responsibilities among the various levels of government.
                [[Page 37593]]
                 For the reasons discussed, I certify this proposed regulation:
                 1. Is not a ``significant regulatory action'' under Executive Order
                12866,
                 2. Will not affect intrastate aviation in Alaska, and
                 3. Will not have a significant economic impact, positive or
                negative, on a substantial number of small entities under the criteria
                of the Regulatory Flexibility Act.
                List of Subjects in 14 CFR Part 39
                 Air transportation, Aircraft, Aviation safety, Incorporation by
                reference, Safety.
                The Proposed Amendment
                 Accordingly, under the authority delegated to me by the
                Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
                PART 39--AIRWORTHINESS DIRECTIVES
                0
                1. The authority citation for part 39 continues to read as follows:
                 Authority: 49 U.S.C. 106(g), 40113, 44701.
                Sec. 39.13 [Amended]
                0
                2. The FAA amends Sec. 39.13 by adding the following new airworthiness
                directive (AD):
                Airbus Helicopters: Docket No. FAA-2020-0618; Product Identifier
                2019-SW-064-AD.
                (a) Applicability
                 This AD applies to Airbus Helicopters Model AS-365N2, AS 365 N3,
                EC 155B, EC155B1, and SA-365N1 helicopters, certificated in any
                category.
                (b) Unsafe Condition
                 This AD defines the unsafe condition as obstruction of the oil
                duct of the tail rotor gearbox (TGB) control bearing. This condition
                could result in a lack of lubrication on the TGB control bearing,
                which could affect the correct operation of the TGB, and subsequent
                reduced control of the helicopter.
                (c) Comments Due Date
                 The FAA must receive comments by August 7, 2020.
                (d) Compliance
                 You are responsible for performing each action required by this
                AD within the specified compliance time unless it has already been
                accomplished prior to that time.
                (e) Required Actions
                 (1) Within 55 hours time-in-service or 5 months, whichever
                occurs first:
                 (i) Open the TGB oil filter plug cover (cover) identified as
                ``b'' in Detail ``A'' and Detail ``B'' in Figure 1 of Airbus
                Helicopters Emergency Alert Service Bulletin (EASB) No. 65.00.19 or
                Airbus Helicopters EASB No. 65A008, both Revision 0 and dated July
                10, 2019 (EASB 65.00.19 or EASB 65A008), as applicable to your model
                helicopter, by removing any lockwire, opening the cover (b), and
                removing the strainer (e) using a screwdriver. Remove the TGB oil
                filter plug (plug) identified as ``h'' in Detail ``B'' in Figure 1
                of EASB 65.00.19 or EASB 65A008, as applicable to your model
                helicopter, by removing the sealing compound at the base of the plug
                (h), marking the base of the plug (h) and the TGB housing (c), and
                removing and cleaning the plug (h) and the exterior surface of the
                TGB housing (c) surrounding the plug (h) installation area.
                 (ii) Using an adjustable or fixed head borescope with a 6 mm or
                larger diameter camera probe, inspect for operating oil (oil)
                retention and visibility of the two T holes in the TGB oil housing
                recess (housing recess) (towards the rear of the helicopter)
                identified as ``g'' in Section C-C in Figure 2 of EASB 65.00.19 or
                EASB 65A008, as applicable to your model helicopter.
                 (A) If there is any oil retention in the housing recess (g) and
                the two T holes are not completely visible as shown in photo 1, in
                the Accomplishment Instructions, paragraph 3.B.2.b., of EASB
                65.00.19 or EASB 65A008, as applicable to your model helicopter,
                before further flight, remove the TGB control rod and inspect for
                and remove any foreign objects in the TGB oil duct (oil duct)
                identified as ``k'' in Detail ``D'' of Figure 2 of EASB 65.00.19 or
                EASB 65A008, as applicable to your model helicopter.
                 (B) With all of the oil drained from the housing recess (g),
                inspect for oil retention and visibility of the two T holes in the
                housing recess (g) as required by paragraph (e)(1)(ii) of this AD.
                 (1) If there is any oil retention in the housing recess (g) and
                the two T holes are not completely visible, before further flight,
                replace the TGB.
                 (2) If there is no oil retention in the housing recess (g) and
                the two T holes are completely visible, before further flight:
                 (i) Inspect for any foreign objects in the oil duct identified
                as ``k'' in Section EE of Figure 3 of EASB 65.00.19 or EASB 65A008,
                as applicable to your model helicopter. If there is any foreign
                object, before further flight, remove each foreign object.
                 (ii) Inspect for oil flow at the end of the oil duct (k) BTP (q)
                cover by following the procedures in the second step through the
                sixth step, inclusive, of the Accomplishment Instructions, paragraph
                3.B.3.b., of EASB 65.00.19 or EASB 65A008, as applicable to your
                model helicopter.
                 (iii) If the oil does not flow at the end of the oil duct (k)
                BTP (q) cover, before further flight, replace the TGB.
                 (iv) If the oil flows at the end of the of the oil duct (k) BTP
                (q) cover, before further flight, remove from service the TGB
                control rod bearing.
                 (2) As of the effective date of this AD, do not install a TGB on
                any helicopter unless, with the non-installed TGB in a level
                position using shims, the requirements of paragraph (e)(1) of this
                AD have been accomplished. Unless already done, installation of a
                new TGB control rod bearing is also required. Accomplishment
                Instructions, paragraph 3.B.6., of EASB 65.00.19 and EASB 65A008, as
                applicable to your model helicopter, contain information pertaining
                to inspecting a non-installed TGB. A TGB with a log card entry
                showing it has passed the requirements in the Accomplishment
                Instructions, paragraph 3.B.6., of EASB 65.00.19 and EASB 65A008, as
                applicable to your model helicopter, is acceptable for compliance
                with this paragraph.
                (f) Alternative Methods of Compliance (AMOCs)
                 (1) The Manager, Rotorcraft Standards Branch, FAA, may approve
                AMOCs for this AD. Send your proposal to: Rao Edupuganti, Aviation
                Safety Engineer, Regulations and Policy Section, Rotorcraft
                Standards Branch, FAA, 10101 Hillwood Pkwy., Fort Worth, TX 76177;
                telephone 817-222-5110; email [email protected].
                 (2) For operations conducted under a 14 CFR part 119 operating
                certificate or under 14 CFR part 91, subpart K, the FAA suggests
                that you notify your principal inspector, or lacking a principal
                inspector, the manager of the local flight standards district office
                or certificate holding district office before operating any aircraft
                complying with this AD through an AMOC.
                (g) Additional Information
                 The subject of this AD is addressed in European Union Aviation
                Safety Agency (EASA) AD No. 2019-0165-E, dated July 12, 2019. You
                may view the EASA AD on the internet at https://www.regulations.gov
                in the AD Docket.
                 (h) Subject
                 Joint Aircraft Service Component (JASC) Code: 62, Tail Rotor
                Gearbox.
                 Issued on June 17, 2020.
                Lance T. Gant,
                Director, Compliance & Airworthiness Division, Aircraft Certification
                Service.
                [FR Doc. 2020-13438 Filed 6-22-20; 8:45 am]
                BILLING CODE 4910-13-P
                

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