Airworthiness Directives; Airbus Helicopters Deutschland GmbH Helicopters

Published date27 August 2020
Citation85 FR 52931
Record Number2020-18696
SectionProposed rules
CourtFederal Aviation Administration
Federal Register, Volume 85 Issue 167 (Thursday, August 27, 2020)
[Federal Register Volume 85, Number 167 (Thursday, August 27, 2020)]
                [Proposed Rules]
                [Pages 52931-52933]
                From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
                [FR Doc No: 2020-18696]
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                DEPARTMENT OF TRANSPORTATION
                Federal Aviation Administration
                14 CFR Part 39
                [Docket No. FAA-2020-0801; Product Identifier 2019-SW-101-AD]
                RIN 2120-AA64
                Airworthiness Directives; Airbus Helicopters Deutschland GmbH
                Helicopters
                AGENCY: Federal Aviation Administration (FAA), DOT.
                ACTION: Notice of proposed rulemaking (NPRM).
                -----------------------------------------------------------------------
                SUMMARY: The FAA proposes to supersede Airworthiness Directive (AD)
                2017-07-08 for Airbus Helicopters Deutschland GmbH (Airbus Helicopters)
                Model MBB-BK 117 D-2 helicopters. AD 2017-07-08 requires repetitively
                inspecting each engine mount elastomeric bushing (elastomeric bushing).
                Since the FAA issued AD 2017-07-08, Airbus Helicopters has designed an
                improved engine mount metal bushing (metal bushing). This proposed AD
                would retain the inspection requirements of AD 2017-07-08 and would
                require replacing each affected engine mount bushing with an improved
                engine mount bushing, while also requiring repetitive inspections of
                the improved engine mount bushing. This proposed AD would also prohibit
                installing an elastomeric bushing on any helicopter. The actions of
                this proposed AD are intended to address an unsafe condition on these
                products.
                DATES: The FAA must receive comments on this proposed AD by October 13,
                2020.
                ADDRESSES: You may send comments by any of the following methods:
                 Federal eRulemaking Docket: Go to https://www.regulations.gov. Follow the online instructions for sending your
                comments electronically.
                 Fax: 202-493-2251.
                 Mail: Send comments to the U.S. Department of
                Transportation, Docket Operations, M-30, West Building Ground Floor,
                Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590-0001.
                 Hand Delivery: Deliver to the ``Mail'' address between 9
                a.m. and 5 p.m., Monday through Friday, except Federal holidays.
                Examining the AD Docket
                 You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2020-
                0801; or in person at Docket Operations between 9 a.m. and 5 p.m.,
                Monday through Friday, except Federal holidays. The AD docket contains
                this proposed AD, the European Union Aviation Safety Agency (EASA) AD,
                any comments received, and other information. The street address for
                Docket Operations is listed above. Comments will be available in the AD
                docket shortly after receipt.
                 For service information identified in this proposed rule, contact
                Airbus Helicopters, 2701 N. Forum Drive, Grand Prairie, TX 75052;
                telephone 972-641-0000 or 800-232-0323; fax 972-641-3775; or at https://www.airbus.com/helicopters/services/technical-support.html. You may
                view this referenced service information at the FAA, Office of the
                Regional Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321,
                Fort Worth, TX 76177.
                FOR FURTHER INFORMATION CONTACT: Matt Fuller, AD Program Manager,
                Continued Operational Safety Branch, Airworthiness Products Section,
                General Aviation and Rotorcraft Unit, 10101 Hillwood Pkwy., Fort Worth,
                TX 76177; telephone 817-222-5110; email [email protected].
                SUPPLEMENTARY INFORMATION:
                Comments Invited
                 The FAA invites you to participate in this rulemaking by submitting
                written comments, data, or views. The most helpful comments reference a
                specific portion of the proposal, explain the reason for any
                recommended change, and include supporting data. To ensure the docket
                does not contain duplicate comments, commenters should send only one
                copy of written comments, or if comments are filed electronically,
                commenters should submit only one time.
                 Except for Confidential Business Information (CBI) as described in
                the following paragraph, and other information as described in 14 CFR
                11.35, the FAA will file in the docket all comments received, as well
                as a report summarizing each substantive public contact with FAA
                personnel concerning this proposed rulemaking. Before acting on this
                proposal, the FAA will consider all comments received on or before the
                closing date for comments. The FAA will consider comments filed after
                the comment period has closed if it is possible to do so without
                incurring expense or delay. The FAA may change this proposal in light
                of the comments received.
                [[Page 52932]]
                Confidential Business Information
                 Confidential Business Information (CBI) is commercial or financial
                information that is both customarily and actually treated as private by
                its owner. Under the Freedom of Information Act (FOIA) (5 U.S.C. 552),
                CBI is exempt from public disclosure. If your comments responsive to
                this NPRM contain commercial or financial information that is
                customarily treated as private, that you actually treat as private, and
                that is relevant or responsive to this NPRM, it is important that you
                clearly designate the submitted comments as CBI. Please mark each page
                of your submission containing CBI as ``PROPIN.'' The FAA will treat
                such marked submissions as confidential under the FOIA, and they will
                not be placed in the public docket of this NPRM. Submissions containing
                CBI should be sent to Matt Fuller, AD Program Manager, Continued
                Operational Safety Branch, Airworthiness Products Section, General
                Aviation and Rotorcraft Unit, 10101 Hillwood Pkwy., Fort Worth, TX
                76177; telephone 817-222-5110; email [email protected]. Any
                commentary that the FAA receives which is not specifically designated
                as CBI will be placed in the public docket for this rulemaking.
                Discussion
                 The FAA issued AD 2017-07-08, Amendment 39-18846 (82 FR 16895,
                April 7, 2017) (``AD 2017-07-08'') for Airbus Helicopters Model MBB-BK
                117 D-2 helicopters. AD 2017-07-08 requires repetitive visual
                inspections of each elastomeric bushing of the inner and outer forward
                trusses of both engines, and depending on the outcome of the
                inspections, repairing or replacing the elastomeric bushings. AD 2017-
                07-08 was prompted by EASA AD No. 2015-0198, dated September 30, 2015
                (EASA AD 2015-0198), issued by EASA, which is the Technical Agent for
                the Member States of the European Union. EASA advised that during a
                pre-flight check of a Model MBB-BK 117 D-2 helicopter, an elastomeric
                bushing was found delaminated. More cases of delaminated elastomeric
                bushings were reported following additional investigations. According
                to EASA, this condition could lead to cracks and eventually failure of
                the engine mount front support pins, possibly resulting in loss of
                helicopter control.
                Actions Since AD 2017-07-08 Was Issued
                 Since the FAA issued AD 2017-07-08, EASA has issued a series of ADs
                to supersede EASA AD 2015-0198. EASA issued AD No. 2019-0030, dated
                February 13, 2019 (EASA AD 2019-0030), to supersede EASA AD 2015-0198.
                EASA AD 2019-0030 advises that Airbus Helicopters has designed an
                improved engine mount bushing part number (P/N) B712M10X1001, which
                when installed becomes a terminating action for the repetitive
                inspections of elastomeric bushing P/N 105-60386. Accordingly, EASA AD
                2019-0030 requires installation of improved engine mount bushing P/N
                B712M10X1001 and also prohibits the installation of elastomeric bushing
                P/N 105-60386 on any Model MBB-BK 117 D-2 helicopter. Since EASA issued
                AD 2019-0030, occurrences were reported of finding damaged metal
                bushings. EASA issued AD No. 2019-0275, dated November 7, 2019 (EASA AD
                2019-0275), which retains the requirements of EASA AD 2019-0030 and
                requires repetitive visual inspections of the metal bushings. EASA AD
                2019-0275 also updates the terminology used in the definitions section
                from affected part to elastomeric bushing and from serviceable part to
                metal bushing.
                FAA's Determination
                 These helicopters have been approved by EASA and are approved for
                operation in the United States. Pursuant to the FAA's bilateral
                agreement with the European Union, EASA has notified the FAA about the
                unsafe condition described in its AD. The FAA is proposing this AD
                after evaluating all known relevant information and determining that an
                unsafe condition is likely to exist or develop on other helicopters of
                the same type design.
                Differences Between This Proposed AD and the EASA AD
                 The EASA AD allows a non-cumulative tolerance of 10 hours time-in-
                service for its required compliance times. This proposed AD does not.
                The EASA AD requires reporting inspection results to Airbus Helicopters
                Deutschland GmbH if any worn or heavily worn metal is found, whereas
                this proposed AD does not.
                Related Service Information Under 1 CFR Part 51
                 The FAA reviewed Airbus Helicopters Alert Service Bulletin (ASB)
                MBB-BK117 D-2-71A-002, Revision 1, dated December 14, 2018. This
                service information specifies instructions for repetitive visual
                inspections of elastomeric bushing P/N 105-60386 for defects,
                deformation, separation of the rubber, and missing rubber. If there is
                any deformation or separation of the rubber, this service information
                provides instructions to replace the affected parts with serviceable
                parts. This service information also specifies replacing elastomeric
                bushings P/N 105-60386 with metal bushings P/N B712M10X1001. This
                service information also does not allow the new metal bushings P/N
                B712M10X1001 to be installed on any helicopter together with the
                elastomeric bushings P/N 105-60386. This service information also
                prohibits installing elastomeric bushings P/N 105-60386 after
                installation of new metal bushings P/N B712M10X1001.
                 This service information is reasonably available because the
                interested parties have access to it through their normal course of
                business or by the means identified in the ADDRESSES section.
                Other Related Service Information
                 The FAA reviewed Airbus Helicopters ASB MBB-BK117 D-2-71A-011,
                Revision 0, dated October 16, 2019. This service information specifies
                instructions for repetitive inspections of the metal bushings P/N
                B712M10X1001 of the inner and outer forward trusses for worn metal
                bushings (gapping between the inner and outer truss less than 1mm) and
                heavily worn metal bushings (inner and outer metal bushings showing
                contact marks or worn out metal mesh).
                 The FAA also reviewed Airbus Helicopters AMM BK117 C2C2e, dated
                August 7, 2018. This service information specifies instructions for a
                detailed inspection of the engine mount bushings.
                Proposed AD Requirements
                 This proposed AD would retain the repetitive visual inspections of
                AD 2017-07-08 and would propose requiring the installation of metal
                bushing P/N B712M10X1001, which would terminate the repetitive
                inspection of elastomeric bushing P/N 105-60386. This proposed AD would
                also require repetitive inspections of metal bushing P/N B712M10X1001
                and prohibit the installation of elastomeric bushing P/N 105-60386 on
                any helicopter.
                Costs of Compliance
                 The FAA estimates that this proposed AD would affect 30 helicopters
                of U.S. Registry. The FAA estimates that operators may incur the
                following costs in order to comply with this proposed AD. Labor costs
                are estimated at $85 per work-hour.
                 Inspecting the engine mount bushings would take about 1 work-hour,
                for an
                [[Page 52933]]
                estimated cost of $85 per helicopter and $2,550 for the U.S. fleet.
                 Replacing the three engine mount bushings would take about 8 work-
                hours and parts would cost about $2,505, for an estimated cost of
                $3,185 per helicopter.
                Authority for This Rulemaking
                 Title 49 of the United States Code specifies the FAA's authority to
                issue rules on aviation safety. Subtitle I, section 106, describes the
                authority of the FAA Administrator. Subtitle VII: Aviation Programs,
                describes in more detail the scope of the Agency's authority.
                 The FAA is issuing this rulemaking under the authority described in
                Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
                Under that section, Congress charges the FAA with promoting safe flight
                of civil aircraft in air commerce by prescribing regulations for
                practices, methods, and procedures the Administrator finds necessary
                for safety in air commerce. This regulation is within the scope of that
                authority because it addresses an unsafe condition that is likely to
                exist or develop on products identified in this rulemaking action.
                Regulatory Findings
                 The FAA determined that this proposed AD would not have federalism
                implications under Executive Order 13132. This proposed AD would not
                have a substantial direct effect on the States, on the relationship
                between the national Government and the States, or on the distribution
                of power and responsibilities among the various levels of government.
                 For the reasons discussed, I certify this proposed regulation:
                 1. Is not a ``significant regulatory action'' under Executive Order
                12866,
                 2. Will not affect intrastate aviation in Alaska, and
                 3. Will not have a significant economic impact, positive or
                negative, on a substantial number of small entities under the criteria
                of the Regulatory Flexibility Act.
                List of Subjects in 14 CFR Part 39
                 Air transportation, Aircraft, Aviation safety, Incorporation by
                reference, Safety.
                The Proposed Amendment
                 Accordingly, under the authority delegated to me by the
                Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
                PART 39--AIRWORTHINESS DIRECTIVES
                0
                1. The authority citation for part 39 continues to read as follows:
                 Authority: 49 U.S.C. 106(g), 40113, 44701.
                Sec. 39.13 [Amended]
                0
                2. The FAA amends Sec. 39.13 by:
                0
                a. Removing Airworthiness Directive (AD) 2017-07-08, Amendment 39-18846
                (82 FR 16895, April 7, 2017); and
                0
                b. Adding the following new AD:
                Airbus Helicopters Deutschland GmbH Docket No. FAA-2020-0801;
                Product Identifier 2019-SW-101-AD.
                (a) Applicability
                 This AD applies to Airbus Helicopters Deutschland GmbH Model
                MBB-BK 117 D-2 helicopters, certificated in any category, with an
                engine mount elastomeric bushing (elastomeric bushing) part number
                (P/N) 105-60386 or an engine mount metal bushing (metal bushing) P/N
                B712M10X1001 installed.
                (b) Unsafe Condition
                 This AD defines the unsafe condition as a delaminated
                elastomeric bushing. This condition could result in excessive
                vibration, which could lead to cracking and failure of the engine
                mount front support pins, and loss of helicopter control.
                (c) Affected ADs
                 This AD replaces AD 2017-07-08, Amendment 39-18846 (82 FR 16895,
                April 7, 2017).
                (d) Comments Due Date
                 The FAA must receive comments by October 13, 2020.
                (e) Compliance
                 You are responsible for performing each action required by this
                AD within the specified compliance time unless it has already been
                accomplished prior to that time.
                (f) Required Actions
                 (1) For helicopters with an elastomeric bushing P/N 105-60386
                installed, within 50 hours time-in-service (TIS) and thereafter at
                intervals not to exceed 50 hours TIS:
                 (i) Visually inspect each elastomeric bushing for separation of
                the rubber from the metal or missing rubber by following Section
                3.B.2 of Airbus Helicopters Alert Service Bulletin No. ASB MBB-BK117
                D-2-71A-002, Revision 1, dated December 14, 2018.
                 (ii) If any rubber has separated from the metal or if there is
                missing rubber, before further flight, inspect the elastomeric
                bushing for deformation, corrosion, and mechanical damage.
                 (A) Replace the elastomeric bushing with an airworthy engine
                mount bushing if there is any deformation, separation of the rubber
                from the metal, corrosion, or mechanical damage, or repair the
                elastomeric bushing if the deformation, separation of the rubber,
                corrosion, or mechanical damage is within the maximum repair damage
                limitations.
                 (B) If the inner and outer parts of the elastomeric bushing are
                separated with missing rubber, before further flight, replace the
                elastomeric bushing with an airworthy engine mount bushing.
                 (2) For helicopters with a metal bushing P/N B712M10X1001
                installed, within 100 hours TIS, and thereafter every 100 hours TIS,
                visually inspect the metal bushing of the inner and outer forward
                trusses for gapping between the inner and outer truss, contact marks
                on the inner and outer engine mount bushings, and worn out metal
                mesh.
                 (i) If there is gapping between the inner and outer truss less
                than 1mm, within 50 hours TIS, replace the metal bushing with an
                airworthy engine mount bushing.
                 (ii) If there is gapping between the inner and outer truss of
                1mm or greater than 1mm, contact marks on the inner or outer engine
                mount bushings, or worn out metal mesh, before further flight,
                replace the metal bushing with an airworthy engine mount bushing.
                 (3) For helicopters with an elastomeric bushing P/N 105-60386
                installed, within 300 hours TIS, replace each elastomeric bushing P/
                N 105-60386 with metal bushing P/N B712M10X1001.
                 (4) Performing the actions required by paragraph (f)(3) of this
                AD constitutes a terminating action for the repetitive inspections
                required by paragraph (f)(1) of this AD.
                 (5) As of the effective date of this AD, do not install
                elastomeric bushing P/N 105-60386 on any helicopter.
                (g) Alternative Methods of Compliance (AMOCs)
                 (1) The Manager, Rotorcraft Standards Branch, FAA, may approve
                AMOCs for this AD. Send your proposal to: Matt Fuller, AD Program
                Manager, Continued Operational Safety Branch, Airworthiness Products
                Section, General Aviation and Rotorcraft Unit, 10101 Hillwood Pkwy.,
                Fort Worth, TX 76177; telephone 817-222-5110; email [email protected].
                 (2) For operations conducted under a 14 CFR part 119 operating
                certificate or under 14 CFR part 91, subpart K, the FAA suggests
                that you notify your principal inspector, or lacking a principal
                inspector, the manager of the local flight standards district office
                or certificate holding district office before operating any aircraft
                complying with this AD through an AMOC.
                (h) Additional Information
                 The subject of this AD is addressed in European Union Aviation
                Safety Agency (EASA) AD No. 2019-0275, dated November 7, 2019. You
                may view the EASA AD on the internet at https://www.regulations.gov
                in the AD Docket.
                (i) Subject
                 Joint Aircraft Service Component (JASC) Code: 7200, Engine
                (Turbine, Turboprop).
                 Issued on August 20, 2020.
                Gaetano A. Sciortino,
                Deputy Director for Strategic Initiatives, Compliance & Airworthiness
                Division, Aircraft Certification Service.
                [FR Doc. 2020-18696 Filed 8-26-20; 8:45 am]
                BILLING CODE 4910-13-P
                

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