Airworthiness Directives; The Boeing Company Airplanes

Published date30 June 2020
Record Number2020-13973
SectionProposed rules
CourtFederal Aviation Administration
Federal Register, Volume 85 Issue 126 (Tuesday, June 30, 2020)
[Federal Register Volume 85, Number 126 (Tuesday, June 30, 2020)]
                [Proposed Rules]
                [Pages 39108-39110]
                From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
                [FR Doc No: 2020-13973]
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                DEPARTMENT OF TRANSPORTATION
                Federal Aviation Administration
                14 CFR Part 39
                [Docket No. FAA-2020-0573; Product Identifier 2020-NM-078-AD]
                RIN 2120-AA64
                Airworthiness Directives; The Boeing Company Airplanes
                AGENCY: Federal Aviation Administration (FAA), DOT.
                ACTION: Notice of proposed rulemaking (NPRM).
                -----------------------------------------------------------------------
                SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
                for all The Boeing Company Model 747-100, 747-100B, 747-100B SUD, 747-
                200B, 747-200C, 747-200F, 747-300, 747-400, 747-400D, 747-400F, 747SR,
                and 747SP series airplanes. This proposed AD was prompted by a
                determination that the upper wing skin at engine nacelle points may be
                subject to undetected cracking. This proposed AD would require
                repetitive ultrasonic inspections of the upper wing skin at certain
                engine strut positions for cracking; repetitive detailed and ultrasonic
                inspections of the strut lower spar fitting, diagonal brace strut end
                clevis, and diagonal brace wing attach end clevis for cracking;
                repetitive detailed inspections of lower link fitting at certain engine
                strut positions for cracking; and applicable on-condition actions. The
                FAA is proposing this AD to address the unsafe condition on these
                products.
                DATES: The FAA must receive comments on this proposed AD by August 14,
                2020.
                ADDRESSES: You may send comments, using the procedures found in 14 CFR
                11.43 and 11.45, by any of the following methods:
                 Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
                 Fax: 202-493-2251.
                 Mail: U.S. Department of Transportation, Docket
                Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
                Jersey Avenue SE, Washington, DC 20590.
                 Hand Delivery: Deliver to Mail address above between 9
                a.m. and 5 p.m., Monday through Friday, except Federal holidays.
                 For service information identified in this NPRM, contact Boeing
                Commercial Airplanes, Attention: Contractual & Data Services (C&DS),
                2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600;
                telephone 562-797-1717; internet https://www.myboeingfleet.com. You may
                view this referenced service information at the FAA, Airworthiness
                Products Section, Operational Safety Branch, 2200 South 216th St., Des
                Moines, WA. For information on the availability of this material at the
                FAA, call 206-231-3195. It is also available on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2020-
                0573.
                Examining the AD Docket
                 You may examine the AD docket on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2020-
                0573; or in person at Docket Operations between 9 a.m. and 5 p.m.,
                Monday through Friday, except Federal holidays. The AD docket contains
                this NPRM, any comments received, and other information. The street
                address for Docket Operations is listed above. Comments will be
                available in the AD docket shortly after receipt.
                FOR FURTHER INFORMATION CONTACT: Eric Lin, Aerospace Engineer, Airframe
                Section, FAA, Seattle ACO Branch, 2200 South 216th St., Des Moines, WA
                98198; phone and fax: 206-231-3523; email: [email protected].
                SUPPLEMENTARY INFORMATION:
                Comments Invited
                 The FAA invites you to send any written relevant data, views, or
                arguments about this proposal. Send your comments to an address listed
                under the ADDRESSES section. Include ``Docket No. FAA-2020-0573;
                Product Identifier 2020-NM-078-AD'' at the beginning of your comments.
                The FAA specifically invites comments on the overall regulatory,
                economic, environmental, and energy aspects of this NPRM. The FAA will
                consider all comments received by the closing date and may amend this
                NPRM because of those comments.
                 The FAA will post all comments received, without change, to https://www.regulations.gov, including any personal information you provide.
                The FAA will also post a report summarizing each substantive verbal
                contact received about this proposed AD.
                Discussion
                 The FAA has received a report indicating that the upper wing skin
                at engine nacelle points may be subject to undetected cracking. Safety
                service related problems found on a Model 757 airplane led to a cross-
                model review of the upper wing skin at engine nacelle attach points and
                a revision to analysis criteria. The FAA has not received any reports
                of cracking on Model 747 airplanes, but existing inspections do not
                provide opportunities for crack detection prior to loss of residual
                strength in the fail-safe load path. Based on the findings for Model
                757 airplanes, Boeing identified that loss of clamp-up due to shim
                migration, cracked fastener heads, or loss of torque causes cracking of
                the fasteners and fastener holes and may lead to cracking of the upper
                wing skin. Undetected cracks in the upper wing skin, strut lower spar
                fitting, or clevis lugs at either end of the diagonal brace and lower
                link fitting, if not addressed, could adversely affect the structural
                integrity of the engine strut and may lead to the separation of the
                strut to wing box assembly.
                Related Service Information Under 1 CFR Part 51
                 The FAA reviewed Boeing Alert Requirements Bulletin 747-57A2363 RB,
                dated December 23, 2019. The service information describes procedures
                for ultrasonic inspections of the upper wing skin at engine strut
                positions 1 through 4 for cracking; detailed and ultrasonic inspections
                of the strut lower spar fitting, diagonal brace strut end clevis, and
                diagonal brace wing attach end clevis for cracking; detail inspections
                of lower link fitting at engine strut positions 1 through 4 for
                cracking; and applicable on-condition actions. On-condition actions
                include repair.
                 This service information is reasonably available because the
                interested parties have access to it through their normal course of
                business or by the means identified in the ADDRESSES section.
                FAA's Determination
                 The FAA is proposing this AD because the agency evaluated all the
                relevant information and determined the unsafe condition described
                previously is likely to exist or develop in other products of the same
                type design.
                Proposed AD Requirements
                 This proposed AD would require accomplishment of the actions
                identified in Boeing Alert Requirements Bulletin 747-57A2363 RB,
                Original issue, dated December 23, 2019,
                [[Page 39109]]
                described previously, except for any differences identified as
                exceptions in the regulatory text of this proposed AD.
                 For information on the procedures and compliance times, see this
                service information at https://www.regulations.gov by searching for and
                locating Docket No. FAA-2020-0573.
                Explanation of Requirements Bulletin
                 The FAA worked in conjunction with industry, under the
                Airworthiness Directive Implementation Aviation Rulemaking Committee
                (AD ARC), to enhance the AD system. One enhancement is a process for
                annotating which steps in the service information are ``required for
                compliance'' (RC) with an AD. Boeing has implemented this RC concept
                into Boeing service bulletins.
                 In an effort to further improve the quality of ADs and AD-related
                Boeing service information, a joint process improvement initiative was
                worked between the FAA and Boeing. The initiative resulted in the
                development of a new process in which the service information more
                clearly identifies the actions needed to address the unsafe condition
                in the ``Accomplishment Instructions.'' The new process results in a
                Boeing Requirements Bulletin, which contains only the actions needed to
                address the unsafe condition (i.e., only the RC actions).
                Costs of Compliance
                 The FAA estimates that this proposed AD affects 125 airplanes of
                U.S. registry. The FAA estimates the following costs to comply with
                this proposed AD:
                 Estimated Costs for Required Actions
                ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
                 Action Labor cost Parts cost Cost per product Cost on U.S. operators
                ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
                Inspections................. 9 work-hours x $85 per hour $0................................ $765 per inspection cycle...................... $95,625 per inspection cycle.
                 = $765 per inspection cycle.
                ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
                 The FAA has received no definitive data that would enable the
                agency to provide cost estimates for the on-condition actions specified
                in this proposed AD.
                Authority for This Rulemaking
                 Title 49 of the United States Code specifies the FAA's authority to
                issue rules on aviation safety. Subtitle I, section 106, describes the
                authority of the FAA Administrator. Subtitle VII: Aviation Programs,
                describes in more detail the scope of the Agency's authority.
                 The FAA is issuing this rulemaking under the authority described in
                Subtitle VII, Part A, Subpart III, Section 44701: ``General
                requirements.'' Under that section, Congress charges the FAA with
                promoting safe flight of civil aircraft in air commerce by prescribing
                regulations for practices, methods, and procedures the Administrator
                finds necessary for safety in air commerce. This regulation is within
                the scope of that authority because it addresses an unsafe condition
                that is likely to exist or develop on products identified in this
                rulemaking action.
                Regulatory Findings
                 The FAA determined that this proposed AD would not have federalism
                implications under Executive Order 13132. This proposed AD would not
                have a substantial direct effect on the States, on the relationship
                between the national Government and the States, or on the distribution
                of power and responsibilities among the various levels of government.
                 For the reasons discussed above, I certify this proposed
                regulation:
                 (1) Is not a ``significant regulatory action'' under Executive
                Order 12866,
                 (2) Will not affect intrastate aviation in Alaska, and
                 (3) Will not have a significant economic impact, positive or
                negative, on a substantial number of small entities under the criteria
                of the Regulatory Flexibility Act.
                List of Subjects in 14 CFR Part 39
                 Air transportation, Aircraft, Aviation safety, Incorporation by
                reference, Safety.
                The Proposed Amendment
                 Accordingly, under the authority delegated to me by the
                Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
                PART 39--AIRWORTHINESS DIRECTIVES
                0
                1. The authority citation for part 39 continues to read as follows:
                 Authority: 49 U.S.C. 106(g), 40113, 44701.
                Sec. 39.13 [Amended]
                0
                2. The FAA amends Sec. 39.13 by adding the following new airworthiness
                directive (AD):
                The Boeing Company: Docket No. FAA-2020-0573; Product Identifier
                2020-NM-078-AD.
                (a) Comments Due Date
                 The FAA must receive comments by August 14, 2020.
                (b) Affected ADs
                 None.
                (c) Applicability
                 This AD applies to all The Boeing Company Model 747-100, 747-
                100B, 747-100B SUD, 747-200B, 747-200C, 747-200F, 747-300, 747-400,
                747-400D, 747-400F, 747SR, and 747SP series airplanes, certificated
                in any category.
                (d) Subject
                 Air Transport Association (ATA) of America Code 57, Wings.
                (e) Unsafe Condition
                 This AD was prompted by a determination that the upper wing skin
                at engine nacelle attachment points may be subject to undetected
                cracking. The FAA is issuing this AD to address undetected cracking
                in the upper wing skin, strut lower spar fitting, or clevis lugs at
                either end of the diagonal brace and lower link fitting. This
                condition, if not addressed, could adversely affect the structural
                integrity of the engine strut and may lead to the separation of the
                strut to wing box assembly.
                (f) Compliance
                 Comply with this AD within the compliance times specified,
                unless already done.
                (g) Required Actions
                 Except as specified by paragraph (h) of this AD: At the
                applicable times specified in the ``Compliance'' paragraph of Boeing
                Alert Requirements Bulletin 747-57A2363 RB, dated December 23, 2019,
                do all applicable actions identified in, and in accordance with, the
                Accomplishment Instructions of Boeing Alert Requirements Bulletin
                747-57A2363 RB, dated December 23, 2019.
                 Note 1 to paragraph (g): Guidance for accomplishing the actions
                required by this AD can be found in Boeing Alert Service Bulletin
                747-57A2363, dated December 23, 2019, which is referred to in Boeing
                Alert Requirements Bulletin 747-57A2363 RB, dated December 23, 2019.
                (h) Exceptions to Service Information Specifications
                 (1) Where Boeing Alert Requirements Bulletin 747-57A2363 RB,
                dated December 23, 2019, uses the phrase ``the original issue
                [[Page 39110]]
                date of Requirements Bulletin 747-57A2363 RB,'' this AD requires
                using ``the effective date of this AD.''
                 (2) Where Boeing Alert Requirements Bulletin 747-57A2363 RB,
                dated December 23, 2019, specifies contacting Boeing for repair
                instructions: This AD requires doing the repair before further
                flight using a method approved in accordance with the procedures
                specified in paragraph (i) of this AD.
                (i) Alternative Methods of Compliance (AMOCs)
                 (1) The Manager, Seattle ACO Branch, FAA, has the authority to
                approve AMOCs for this AD, if requested using the procedures found
                in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request
                to your principal inspector or local Flight Standards District
                Office, as appropriate. If sending information directly to the
                manager of the certification office, send it to the attention of the
                person identified in paragraph (j)(1) of this AD. Information may be
                emailed to: [email protected].
                 (2) Before using any approved AMOC, notify your appropriate
                principal inspector, or lacking a principal inspector, the manager
                of the local flight standards district office/certificate holding
                district office.
                 (3) An AMOC that provides an acceptable level of safety may be
                used for any repair, modification, or alteration required by this AD
                if it is approved by The Boeing Company Organization Designation
                Authorization (ODA) that has been authorized by the Manager, Seattle
                ACO Branch, FAA, to make those findings. To be approved, the repair
                method, modification deviation, or alteration deviation must meet
                the certification basis of the airplane, and the approval must
                specifically refer to this AD.
                (j) Related Information
                 (1) For more information about this AD, contact Eric Lin,
                Aerospace Engineer, Airframe Section, FAA, Seattle ACO Branch, 2200
                South 216th St., Des Moines, WA 98198; phone and fax: 206-231-3523;
                email: [email protected].
                 (2) For service information identified in this AD, contact
                Boeing Commercial Airplanes, Attention: Contractual & Data Services
                (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
                5600; telephone 562-797-1717; internet https://www.myboeingfleet.com. You may view this referenced service
                information at the FAA, Airworthiness Products Section, Operational
                Safety Branch, 2200 South 216th St., Des Moines, WA. For information
                on the availability of this material at the FAA, call 206-231-3195.
                 Issued on June 15, 2020.
                Lance T. Gant,
                Director, Compliance & Airworthiness Division, Aircraft Certification
                Service.
                [FR Doc. 2020-13973 Filed 6-29-20; 8:45 am]
                BILLING CODE 4910-13-P
                

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