Airworthiness Directives; Bombardier, Inc., Airplanes

Published date29 March 2024
Record Number2024-06626
Citation89 FR 22069
CourtFederal Aviation Administration
SectionRules and Regulations
Federal Register, Volume 89 Issue 62 (Friday, March 29, 2024)
[Federal Register Volume 89, Number 62 (Friday, March 29, 2024)]
                [Rules and Regulations]
                [Pages 22069-22083]
                From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
                [FR Doc No: 2024-06626]
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                DEPARTMENT OF TRANSPORTATION
                Federal Aviation Administration
                14 CFR Part 39
                [Docket No. FAA-2023-2000; Project Identifier MCAI-2023-00415-T;
                Amendment 39-22678; AD 2024-03-08]
                RIN 2120-AA64
                Airworthiness Directives; Bombardier, Inc., Airplanes
                AGENCY: Federal Aviation Administration (FAA), DOT.
                ACTION: Final rule.
                -----------------------------------------------------------------------
                SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
                certain Bombardier, Inc., Model BD-700-1A10 and BD-700-1A11 airplanes.
                This AD was prompted by reports that some overheat detection sensing
                elements of the bleed air leak detection system were manufactured with
                insufficient salt fill, which can result in an inability to detect hot
                bleed air leaks. This AD requires maintenance records verification, and
                if an affected part is installed, would prohibit the use of certain
                Master Minimum Equipment List (MMEL) items under certain conditions by
                requiring revising the operator's existing Minimum Equipment List
                (MEL). This AD also requires testing the overheat detection sensing
                elements, marking each serviceable sensing element with a witness mark,
                and replacing each nonserviceable part with a serviceable part. This AD
                also prohibits the installation of affected parts under certain
                conditions. The FAA is issuing this AD to address the unsafe condition
                on these products.
                DATES: This AD is effective May 3, 2024.
                 The Director of the Federal Register approved the incorporation by
                reference of certain publications listed in this AD as of May 3, 2024.
                ADDRESSES:
                 AD Docket: You may examine the AD docket at regulations.gov under
                Docket No. FAA-2023-2000; or in person at Docket Operations between 9
                a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
                docket contains this final rule, the mandatory continuing airworthiness
                information (MCAI), any comments received, and other information. The
                address for
                [[Page 22070]]
                Docket Operations is U.S. Department of Transportation, Docket
                Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
                Jersey Avenue SE, Washington, DC 20590.
                 Material Incorporated by Reference:
                 For Bombardier service information identified in this
                final rule, contact Bombardier Business Aircraft Customer Response
                Center, 400 C[ocirc]te-Vertu Road West, Dorval, Qu[eacute]bec H4S 1Y9,
                Canada; telephone 514-855-2999; email bombardier.com">ac.yul@aero.bombardier.com;
                website bombardier.com.
                 For Liebherr-Aerospace Toulouse SAS service information
                identified in this final rule, contact Liebherr-Aerospace Toulouse SAS,
                408, Avenue des Etats-Unis-B.P.52010, 31016 Toulouse Cedex, France;
                telephone +33 (0)5.61.35.28.28; fax +33 (0)5.61.35.29.29; email
                [email protected]; website liebherr.aero.
                 You may view this material at the FAA, Airworthiness
                Products Section, Operational Safety Branch, 2200 South 216th Street,
                Des Moines, WA. For information on the availability of this material at
                the FAA, call 206-231-3195. It is also available in the AD docket at
                regulations.gov under Docket No. FAA-2023-2000.
                FOR FURTHER INFORMATION CONTACT: Steven Dzierzynski, Aviation Safety
                Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590;
                telephone 516-228-7300; email [email protected].
                SUPPLEMENTARY INFORMATION:
                Background
                 The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
                CFR part 39 by adding an AD that would apply to certain Bombardier,
                Inc., Model BD-700-1A10 and BD-700-1A11 airplanes. The NPRM published
                in the Federal Register on November 15, 2023 (88 FR 78251). The NPRM
                was prompted by AD CF-2023-17, dated March 8, 2023 (Transport Canada AD
                CF-2023-17) (also referred to as the MCAI), issued by Transport Canada,
                which is the aviation authority for Canada. The MCAI states that
                Bombardier received reports from the supplier of the overheat detection
                sensing elements of a manufacturing quality escape. Some of the sensing
                elements of the bleed air leak detection system were manufactured with
                insufficient salt fill. This condition can result in an inability to
                detect hot bleed air leaks, which can cause damage to surrounding
                structures and systems and prevent continued safe flight and landing.
                 In the NPRM, the FAA proposed to require maintenance records
                verification, and if an affected part is installed, would prohibit the
                use of certain MMEL items under certain conditions by requiring
                revising the operator's existing MEL. The NPRM also proposed to require
                testing the overheat detection sensing elements, marking each
                serviceable sensing element with a witness mark, and replacing each
                nonserviceable part with a serviceable part. The NPRM also proposed to
                prohibit the installation of affected parts under certain conditions.
                The FAA is issuing this AD to address the unsafe condition on these
                products.
                 You may examine the MCAI in the AD docket at regulations.gov under
                Docket No. FAA-2023-2000.
                Discussion of Final Airworthiness Directive
                Comments
                 The FAA received a comment from NetJets. The following presents the
                comment received on the NPRM and the FAA's response to the comment.
                Request for Clarification on Location of Date of Manufacture
                 NetJets requested a statement be added to paragraph (h) of the
                proposed AD that the date of manufacture can be found in the aircraft
                maintenance logbook, in addition to the identification plate of the
                airplane on certain airplanes. This information is stated in Transport
                Canada AD CF-2023-17, Part II, paragraph (A). NetJets further stated
                that Bombardier no longer stamps a date on the airframe data plate.
                 The FAA agrees the date of manufacture can be found either on the
                identification plate of certain airplanes or in the aircraft
                maintenance logbook. The FAA has amended paragraph (h) of this AD to
                specify the two locations where the date of manufacture can be found.
                Change to NPRM Applicability
                 Paragraph (c) of this AD has been revised to clarify that the
                applicability is limited to certain serial numbers, which are also
                identified in Transport Canada AD CF-2023-17.
                Conclusion
                 This product has been approved by the aviation authority of another
                country and is approved for operation in the United States. Pursuant to
                the FAA's bilateral agreement with this State of Design Authority, it
                has notified the FAA of the unsafe condition described in the MCAI
                referenced above. The FAA reviewed the relevant data, considered the
                comment received, and determined that air safety requires adopting this
                AD as proposed. Accordingly, the FAA is issuing this AD to address the
                unsafe condition on this product. Except for minor editorial changes,
                and any other changes described previously, this AD is adopted as
                proposed in the NPRM. None of the changes will increase the economic
                burden on any operator.
                Related Service Information Under 1 CFR Part 51
                 The FAA reviewed Liebherr Service Bulletin CFD-F1958-26-01, dated
                May 6, 2022, which specifies part numbers for affected sensing
                elements.
                 The FAA reviewed the following Bombardier service bulletins, which
                specify procedures for testing each leak detection loop (LDL) sensing
                element installed on the airplane, marking each serviceable sensing
                element with a witness mark, and replacing each nonserviceable part
                with a serviceable part. These documents are distinct since they apply
                to different airplane models and configurations.
                 Bombardier Service Bulletin 700-1A11-36-005, Basic Issue,
                dated December 23, 2022;
                 Bombardier Service Bulletin 700-36-026, Basic Issue, dated
                December 23, 2022;
                 Bombardier Service Bulletin 700-36-5002, Basic Issue,
                dated December 23, 2022;
                 Bombardier Service Bulletin 700-36-5501, Basic Issue,
                dated December 23, 2022; and
                 Bombardier Service Bulletin 700-36-6002, Basic Issue,
                dated December 23, 2022;
                 Bombardier Service Bulletin 700-36-6501, Basic Issue,
                dated December 23, 2022.
                 This material is reasonably available because the interested
                parties have access to it through their normal course of business or by
                the means identified in the ADDRESSES section.
                Costs of Compliance
                 The FAA estimates that this AD affects 160 airplanes of U.S.
                registry. The FAA estimates the following costs to comply with this AD:
                [[Page 22071]]
                 Estimated Costs for Required Actions
                ----------------------------------------------------------------------------------------------------------------
                 Labor cost Parts cost Cost per product Cost on U.S. operators
                ----------------------------------------------------------------------------------------------------------------
                Up to 140 work-hours x $85 per hour $0 Up to $11,900................ Up to $1,904,000.
                 = $11,900.
                ----------------------------------------------------------------------------------------------------------------
                 The FAA has received no definitive data on which to base the cost
                estimates for the on-condition actions specified in this AD. The FAA
                estimates it takes up to 1.5 hours to replace one sensor.
                 The FAA has included all known costs in its cost estimate.
                According to the manufacturer, however, some or all of the costs of
                this AD may be covered under warranty, thereby reducing the cost impact
                on affected operators.
                Authority for This Rulemaking
                 Title 49 of the United States Code specifies the FAA's authority to
                issue rules on aviation safety. Subtitle I, section 106, describes the
                authority of the FAA Administrator. Subtitle VII: Aviation Programs,
                describes in more detail the scope of the Agency's authority.
                 The FAA is issuing this rulemaking under the authority described in
                Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
                Under that section, Congress charges the FAA with promoting safe flight
                of civil aircraft in air commerce by prescribing regulations for
                practices, methods, and procedures the Administrator finds necessary
                for safety in air commerce. This regulation is within the scope of that
                authority because it addresses an unsafe condition that is likely to
                exist or develop on products identified in this rulemaking action.
                Regulatory Findings
                 This AD will not have federalism implications under Executive Order
                13132. This AD will not have a substantial direct effect on the States,
                on the relationship between the national government and the States, or
                on the distribution of power and responsibilities among the various
                levels of government.
                 For the reasons discussed above, I certify that this AD:
                 (1) Is not a ``significant regulatory action'' under Executive
                Order 12866,
                 (2) Will not affect intrastate aviation in Alaska, and
                 (3) Will not have a significant economic impact, positive or
                negative, on a substantial number of small entities under the criteria
                of the Regulatory Flexibility Act.
                List of Subjects in 14 CFR Part 39
                 Air transportation, Aircraft, Aviation safety, Incorporation by
                reference, Safety.
                The Amendment
                 Accordingly, under the authority delegated to me by the
                Administrator, the FAA amends 14 CFR part 39 as follows:
                PART 39--AIRWORTHINESS DIRECTIVES
                0
                1. The authority citation for part 39 continues to read as follows:
                 Authority: 49 U.S.C. 106(g), 40113, 44701.
                Sec. 39.13 [Amended]
                0
                2. The FAA amends Sec. 39.13 by adding the following new airworthiness
                directive:
                2024-03-08 Bombardier, Inc.: Amendment 39-22678; Docket No. FAA-
                2023-2000; Project Identifier MCAI-2023-00415-T.
                (a) Effective Date
                 This airworthiness directive (AD) is effective May 3, 2024.
                (b) Affected ADs
                 None.
                (c) Applicability
                 This AD applies to Bombardier, Inc., Model BD-700-1A10 and BD-
                700-1A11 airplanes, certificated in any category, serial numbers
                9002 through 9879 inclusive, 9998, and 60001 and subsequent.
                (d) Subject
                 Air Transport Association (ATA) of America Code: 36, Pneumatic.
                (e) Unsafe Condition
                 This AD was prompted by reports that some overheat detection
                sensing elements of the bleed air leak detection system were
                manufactured with insufficient salt fill. The FAA is issuing this AD
                to address non-conforming sensing elements of the bleed air leak
                detection system. The unsafe condition, if not addressed, could
                result in an inability to detect hot bleed air leaks and consequent
                damage to surrounding structures and systems, which could prevent
                continued safe flight and landing.
                (f) Compliance
                 Comply with this AD within the compliance times specified,
                unless already done.
                (g) Definitions
                 For the purpose of this AD, the definitions specified in
                paragraphs (g)(1) through (3) of this AD apply.
                 (1) The following Model BD-700-1A10 and BD-700-1A11 airplane
                groups are identified in (g)(1)(i) through (iv) of this AD:
                 (i) Group A airplanes: serial numbers (S/N) 9002 through 9151
                inclusive, and 9153.
                 (ii) Group B airplanes: S/N 9152, 9154 through 9879 inclusive,
                9998, 60001 through 60041 inclusive, 60043, 60044, 60045, and 60051.
                 (iii) Group C airplanes: S/N 60042, 60046, 60047, 60049, 60053,
                and subsequent.
                 (iv) Group D airplanes: S/N 60048, 60050, and 60052.
                 (2) An affected part is a sensing element marked with a date
                code A0448 through A2104 inclusive and having an LTS/Kidde part
                number specified in Liebherr Service Bulletin CFD-F1958-26-01, dated
                May 6, 2022, unless that sensing element meets the criteria
                specified in paragraph (g)(2)(i) or (ii) of this AD.
                 (i) The sensing element has been tested as specified in Section
                3 of the Accomplishment Instructions of Kidde Aerospace and Defense
                Service Bulletin CFD-26-1, Revision 6, dated February 28, 2022, or
                earlier revisions, and has been found to be serviceable; and the
                sensing element has been marked on one face of its connector hex nut
                and packaged as specified in Section 3.C. of the Accomplishment
                Instructions of Kidde Aerospace and Defense Service Bulletin CFD-26-
                1, Revision 6, dated February 28, 2022, or earlier revisions.
                 (ii) The sensing element has been tested and found to be
                serviceable as specified in paragraph (j) of this AD; and the
                sensing element has been marked on one face of one connector hex nut
                with one green mark, as specified in Figure 4 (the figure is
                representative for all sensing elements) in the Accomplishment
                Instructions of the applicable Bombardier service bulletin (BA SB)
                in figure 1 to paragraph (g)(2)(ii) of this AD.
                Figure 1 to Paragraph (g)(2)(ii)--Applicable Service Information
                BILLING CODE 4910-13-P
                [[Page 22072]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.003
                 (3) A serviceable part is a sensing element that is not an
                affected part.
                (h) Maintenance Records Verification
                 For Groups A and C whose airplane date of manufacture, as
                identified on the identification plate of the airplane or in the
                aircraft maintenance logbook, is on or before July 27, 2022 (the
                effective date of Transport Canada AD CF-2022-38): Within 60 days
                after the effective date of this AD, examine the airplane
                maintenance records to verify whether any affected part has been
                installed since the airplane date of manufacture, as identified on
                the identification plate of the airplane or in the aircraft
                maintenance logbook.
                 (1) If the maintenance records confirm that an affected part has
                been installed, or if it cannot be confirmed that an affected part
                has not been installed, paragraphs (i) and (j) of this AD must be
                complied with within the applicable compliance times specified in
                paragraphs (i) and (j) of this AD.
                 (2) For Groups A and C airplanes: if the maintenance records
                confirm that no affected parts have been installed since airplane
                date of manufacture, then paragraphs (i) and (j) of this AD are not
                applicable.
                (i) Minimum Equipment List (MEL) Revision
                 For Groups B and D airplanes, and Groups A and C airplanes
                required by paragraph (h) of this AD: Within 90 days after the
                effective date of this AD, revise the operator's existing MEL by
                incorporating the information specified in figures 2 through 8 to
                paragraph (i) of this AD, as applicable. This may be done by
                inserting a copy of this information into the operator's existing
                MEL.
                Figure 2 to Paragraph (i)--MMEL Item 36-12-01
                [[Page 22073]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.004
                Figure 3 to Paragraph (i)--MMEL Item
                BILLING CODE 36-12-01-1
                [[Page 22074]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.005
                [[Page 22075]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.006
                Figure 4 to Paragraph (i)--MMEL Item
                BILLING CODE 36-12-01-2
                [[Page 22076]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.007
                Figure 5 to Paragraph (i)--L BLEED FAULT
                [[Page 22077]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.008
                [[Page 22078]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.009
                Figure 6 to paragraph (i)--R BLEED FAULT
                [[Page 22079]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.010
                [[Page 22080]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.011
                Figure 7 to Paragraph (i)--WING A/ICE FAULT
                [GRAPHIC] [TIFF OMITTED] TR29MR24.012
                [[Page 22081]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.013
                Figure 8 to Paragraph (i)--TRIM AIR FAULT
                [[Page 22082]]
                [GRAPHIC] [TIFF OMITTED] TR29MR24.014
                [GRAPHIC] [TIFF OMITTED] TR29MR24.015
                BILLING CODE 4910-13-C
                (j) Testing and Replacement of Affected Overheat Detection Sensing
                Elements
                 (1) For Group B and D airplanes, and Group A and C airplanes
                required by paragraph (h) of this AD: Within 2,000 flight hours or
                120 months, whichever occurs first, from the effective date of this
                AD, test the overheat detection sensing elements to
                [[Page 22083]]
                determine if they are serviceable, in accordance with the
                Accomplishment Instructions of the applicable Bombardier service
                bulletin in paragraphs (j)(1)(i) through (vi) of this AD.
                 (i) For Model BD-700-1A11 (Global 5000) airplanes: Bombardier
                Service Bulletin 700-1A11-36-005, Basic Issue, dated December 23,
                2022.
                 (ii) For Model BD-700-1A10 (Global Express and Global Express
                XRS) airplanes: Bombardier Service Bulletin 700-36-026, Basic Issue,
                dated December 23, 2022.
                 (iii) For Model BD-700-1A11 (Global 5000 featuring Global Vision
                Flight Deck) airplanes: Bombardier Service Bulletin 700-36-5002,
                Basic Issue, dated December 23, 2022.
                 (iv) For Model BD-700-1A11 (Global 5500) airplanes: Bombardier
                Service Bulletin 700-36-5501, Basic Issue, dated December 23, 2022.
                 (v) For Model BD-700-1A10 (Global 6000) airplanes: Bombardier
                Service Bulletin 700-36-6002, Basic Issue, dated December 23, 2022.
                 (vi) For Model BD-700-1A10 (Global 6500) airplanes: Bombardier
                Service Bulletin 700-36-6501, Basic Issue, dated December 23, 2022.
                 (2) For each sensing element that is serviceable, as determined
                by paragraph (j)(1) of this AD, before further flight, mark the
                sensing element with a witness mark in accordance with the
                Accomplishment Instructions in the applicable Bombardier service
                bulletin in paragraphs (j)(1)(i) through (vi) of this AD.
                 (3) For each sensing element that is not serviceable, as
                determined by paragraph (j)(1) of this AD, before further flight,
                replace the sensing element with a serviceable part in accordance
                with the Accomplishment Instructions in the applicable Bombardier
                Service Bulletin in paragraphs (j)(1)(i) through (vi) of this AD.
                (k) Parts Installation Prohibition
                 As of the effective date of this AD, no person may install, on
                any airplane, any affected part unless it is a serviceable part.
                (l) No Reporting Requirement
                 Although Bombardier service bulletins in figure 1 to paragraph
                (g)(2)(ii) and paragraphs (j)(1)(i) through (vi) of this AD specify
                to submit certain information to the manufacturer, this AD does not
                include that requirement.
                (m) Additional AD Provisions
                 The following provisions also apply to this AD:
                 (1) Alternative Methods of Compliance (AMOCs): The Manager,
                International Validation Branch, FAA, has the authority to approve
                AMOCs for this AD, if requested using the procedures found in 14 CFR
                39.19. In accordance with 14 CFR 39.19, send your request to your
                principal inspector or responsible Flight Standards Office, as
                appropriate. If sending information directly to the manager of the
                International Validation Branch, mail it to ATTN: Program Manager,
                Continuing Operational Safety, at the address identified in
                paragraph (n)(2) of this AD or email to: [email protected]. If
                mailing information, also submit information by email. Before using
                any approved AMOC, notify your appropriate principal inspector, or
                lacking a principal inspector, the manager of the responsible Flight
                Standards Office.
                 (2) Contacting the Manufacturer: For any requirement in this AD
                to obtain instructions from a manufacturer, the instructions must be
                accomplished using a method approved by the Manager, International
                Validation Branch, FAA; or Transport Canada; or Bombardier, Inc.'s
                Transport Canada Design Approval Organization (DAO). If approved by
                the DAO, the approval must include the DAO-authorized signature.
                (n) Additional Information
                 (1) Refer to Transport Canada AD CF-2023-17, dated March 8,
                2023, for related information. This Transport Canada AD may be found
                in the AD docket at regulations.gov under Docket No. FAA-2023-2000.
                 (2) For more information about this AD, contact Steven
                Dzierzynski, Aviation Safety Engineer, FAA, 1600 Stewart Avenue,
                Suite 410, Westbury, NY 11590; telephone 516-228-7300; email [email protected].
                (o) Material Incorporated by Reference
                 (1) The Director of the Federal Register approved the
                incorporation by reference (IBR) of the service information listed
                in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
                 (2) You must use this service information as applicable to do
                the actions required by this AD, unless this AD specifies otherwise.
                 (i) Bombardier Service Bulletin 700-1A11-36-005, Basic Issue,
                dated December 23, 2022.
                 (ii) Bombardier Service Bulletin 700-36-026, Basic Issue, dated
                December 23, 2022.
                 (iii) Bombardier Service Bulletin 700-36-5002, Basic Issue,
                dated December 23, 2022.
                 (iv) Bombardier Service Bulletin 700-36-5501, Basic Issue, dated
                December 23, 2022.
                 (v) Bombardier Service Bulletin 700-36-6002, Basic Issue, dated
                December 23, 2022.
                 (vi) Bombardier Service Bulletin 700-36-6501, Basic Issue, dated
                December 23, 2022.
                 (vii) Liebherr Service Bulletin CFD-F1958-26-01, dated May 6,
                2022.
                 (3) For Bombardier service information identified in this AD,
                contact Bombardier Business Aircraft Customer Response Center, 400
                C[ocirc]te-Vertu Road West, Dorval, Qu[eacute]bec H4S 1Y9, Canada;
                telephone 514-855-2999; email bombardier.com">ac.yul@aero.bombardier.com; website
                bombardier.com.
                 (4) For Liebherr-Aerospace Toulouse SAS service information
                identified in this AD, contact Liebherr-Aerospace Toulouse SAS, 408,
                Avenue des Etats-Unis--B.P.52010, 31016 Toulouse Cedex, France;
                telephone +33 (0)5.61.35.28.28; fax +33 (0)5.61.35.29.29; email
                [email protected]; website liebherr.aero.
                 (5) You may view this service information at the FAA,
                Airworthiness Products Section, Operational Safety Branch, 2200
                South 216th Street, Des Moines, WA. For information on the
                availability of this material at the FAA, call 206-231-3195.
                 (6) You may view this material at the National Archives and
                Records Administration (NARA). For information on the availability
                of this material at NARA, visit www.archives.gov/federal-register/cfr/[email protected]">www.archives.gov/federal-register/cfr/[email protected].
                 Issued on February 8, 2024.
                Victor Wicklund,
                Deputy Director, Compliance & Airworthiness Division, Aircraft
                Certification Service.
                [FR Doc. 2024-06626 Filed 3-28-24; 8:45 am]
                BILLING CODE 4910-13-P
                

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