Airworthiness Directives; Sikorsky Aircraft Corporation Helicopters

Published date23 May 2019
Citation84 FR 23740
Record Number2019-10772
SectionProposed rules
CourtFederal Aviation Administration
Federal Register, Volume 84 Issue 100 (Thursday, May 23, 2019)
[Federal Register Volume 84, Number 100 (Thursday, May 23, 2019)]
                [Proposed Rules]
                [Pages 23740-23742]
                From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
                [FR Doc No: 2019-10772]
                ========================================================================
                Proposed Rules
                 Federal Register
                ________________________________________________________________________
                This section of the FEDERAL REGISTER contains notices to the public of
                the proposed issuance of rules and regulations. The purpose of these
                notices is to give interested persons an opportunity to participate in
                the rule making prior to the adoption of the final rules.
                ========================================================================
                Federal Register / Vol. 84, No. 100 / Thursday, May 23, 2019 /
                Proposed Rules
                [[Page 23740]]
                DEPARTMENT OF TRANSPORTATION
                Federal Aviation Administration
                14 CFR Part 39
                [Docket No. FAA-2019-0389; Product Identifier 2018-SW-035-AD]
                RIN 2120-AA64
                Airworthiness Directives; Sikorsky Aircraft Corporation
                Helicopters
                AGENCY: Federal Aviation Administration (FAA), DOT.
                ACTION: Notice of proposed rulemaking (NPRM).
                -----------------------------------------------------------------------
                SUMMARY: We propose to supersede Airworthiness Directive (AD) 2018-10-
                07, which applies to Sikorsky Aircraft Corporation (Sikorsky) Model S-
                76C helicopters. AD 2018-10-07 requires inspecting the engine
                collective position transducer (CPT). Since we issued AD 2018-10-07, we
                determined that an additional part-numbered engine CPT is affected by
                the same unsafe condition. This proposed AD would retain the
                requirements of AD 2018-10-07 and expand the applicability to include
                the additional engine CPT. We are proposing this AD to address the
                unsafe condition on these products.
                DATES: We must receive comments on this proposed AD by July 8, 2019.
                ADDRESSES: You may send comments, using the procedures found in 14 CFR
                11.43 and 11.45, by any of the following methods:
                 Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting comments.
                 Fax: 202-493-2251.
                 Mail: U.S. Department of Transportation, Docket
                Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
                Jersey Avenue SE, Washington, DC 20590.
                 Hand Delivery: Deliver to Mail address above between 9
                a.m. and 5 p.m., Monday through Friday, except Federal holidays.
                 For service information identified in this NPRM, contact your local
                Sikorsky Field Representative or Sikorsky's Service Engineering Group
                at Sikorsky Aircraft Corporation, 124 Quarry Road, Trumbull, CT 06611;
                telephone 1-800-Winged-S or 203-416-4299; email
                [email protected]. Operators may also log on to the
                Sikorsky 360 website at https://www.sikorsky360.com. You may view this
                service information at the FAA, Office of the Regional Counsel,
                Southwest Region, 10101 Hillwood Pkwy., Room 6N-321, Fort Worth, TX
                76177. For information on the availability of this material at the FAA,
                call (817) 222-5110.
                Examining the AD Docket
                 You may examine the AD docket on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2019-
                0389; or in person at Docket Operations between 9 a.m. and 5 p.m.,
                Monday through Friday, except Federal holidays. The AD docket contains
                this NPRM, the regulatory evaluation, any comments received, and other
                information. The street address for Docket Operations (phone: 800-647-
                5527) is listed above. Comments will be available in the AD docket
                shortly after receipt.
                FOR FURTHER INFORMATION CONTACT: Nick Rediess, Aerospace Engineer,
                Boston ACO Branch, Compliance & Airworthiness Division, FAA, 1200
                District Avenue, Burlington, MA 01803; phone: (781) 238-7159; email:
                [email protected].
                SUPPLEMENTARY INFORMATION:
                Comments Invited
                 We invite you to send any written relevant data, views, or
                arguments about this proposed AD. Send your comments to an address
                listed under the ADDRESSES section. Include ``Docket No. FAA-2019-0389;
                Product Identifier 2018-SW-035-AD'' at the beginning of your comments.
                We specifically invite comments on the overall regulatory, economic,
                environmental, and energy aspects of this NPRM. We will consider all
                comments received by the closing date and may amend this NPRM because
                of those comments.
                 We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We
                will also post a report summarizing each substantive verbal contact we
                receive about this proposed AD.
                Discussion
                 We issued AD 2018-10-07, Amendment 39-19282 (83 FR 23355, May 21,
                2018), (``AD 2018-10-07''), for Sikorsky Model S-76C helicopters with a
                Turbomeca, S.A., Arriel 2S1 or Arriel 2S2 engine with an engine CPT
                part number (P/N) 76900-01821-104 installed. AD 2018-10-07 requires
                initial and recurring inspections of each CPT by measuring resistance,
                linearity resistance movement, and differential voltage, and depending
                on the outcome of the inspections, replacing the CPT. AD 2018-10-07
                resulted from 20 reports of One Engine Inoperative (OEI) incidents
                resulting from wear of an engine CPT. We issued AD 2018-10-07 to detect
                wear of a CPT prior to it causing an OEI condition and possible
                emergency landing.
                Actions Since AD 2018-10-07 Was Issued
                 Since AD 2018-10-07 was issued, Sikorsky has introduced CPT P/N
                76900-01821-105. While this part is expected to be an improvement over
                CPN P/N 76900-01821-104 in regard to the frequency of the potential
                unsafe condition, there is not enough service history on this new part
                to indicate that it will eliminate the unsafe condition.
                 This NPRM would retain the requirements of AD 2018-10-07 and would
                expand the applicability to include engine CPT P/N 76900-01821-105.
                Inspections of engine CPT P/N 76900-01821-105 are necessary since it is
                subject to the same unsafe condition as P/N 76900-01821-104 due to
                design similarity.
                Related Service Information Under 1 CFR Part 51
                 We reviewed Sikorsky S-76 Helicopter Alert Service Bulletin (ASB)
                76-73-8, Revision A, dated December 4, 2015 (ASB 76-73-8A), which
                specifies a one-time inspection of total resistance, linearity
                resistant movement, excitation voltage, and differential voltage of the
                CPTs using CPT Test Box P/N 76700-40009-042.
                 We reviewed Sikorsky Maintenance Manual, SA 4047-76C-2, Temporary
                Revision No. 73-07, dated August 17, 2016 (TR 73-07), which specifies
                removing, installing, and adjusting the CPTs, and inspecting total
                resistance,
                [[Page 23741]]
                linearity resistant movement, excitation voltage, and differential
                voltage of the CPTs. TR 73-07 also divides the procedures by CPT Test
                Box P/N by providing separate procedures for test boxes modified by
                Sikorsky Special Service Instructions (SSI) No. 76-96, dated August 19,
                2016, which is not incorporated by reference in this AD.
                 We also reviewed Sikorsky Maintenance Manual, SA 4047-76C-2,
                Temporary Revision No. 73-08, dated September 20, 2017 (TR 73-08),
                which updates the procedures in TR 73-07. TR 73-08 does not divide the
                procedures by CPT Test Box P/N as it eliminates the procedures for CPT
                Test Box P/N 76700-40009-042. TR 73-08 omits obsolete figures and it
                provides inspection results as pass or fail.
                 This service information is reasonably available because the
                interested parties have access to it through their normal course of
                business or by the means identified in the ADDRESSES section.
                Other Related Service Information
                 We reviewed Sikorsky S-76 Helicopter ASB 76-73-8, Basic Issue,
                dated August 21, 2015 (ASB 76-73-8). ASB 76-73-8 contains the same
                procedures as ASB 76-73-8A; however, ASB 76-73-8A updates Sikorsky's
                contact information for submitting a purchase order.
                 We also reviewed Sikorsky SA 4047-76C-2-1, Temporary Revision No.
                5-181, dated August 21, 2015 (TR 5-181); Task 5-20-00 of Sikorsky
                Airworthiness Limitations and Inspection Requirements, Publication No.
                SA 4047-76C-2-1, Revision 24, dated December 15, 2015 (Task 5-20-00);
                and Section 73-22-04 of Chapter 73 Engine Fuel and Control, of Sikorsky
                Maintenance Manual, SA 4047-76C-2, Revision 31, dated December 15, 2015
                (Section 73-22-04). TR 5-181 specifies adding CPT inspections
                referenced in Section 73-22-04 to the 300-hour inspection checklist
                contained in Task 5-20-00.
                 We reviewed Sikorksy Safety Advisory No. SSA-S76-11-0002, dated May
                17, 2011. This service information provides precautionary instructions
                to minimize hazardous situations that might result from an unreliable
                CPT.
                 We also reviewed Sikorsky SSI No. 76-96, dated August 19, 2016,
                which contains procedures to modify CPT Test Box P/N 76700-40009-042
                and re-identify it as P/N 76700-40009-043. This one-time modification
                reduces the instructions to inspect the CPT and improves the inspection
                accuracy.
                 We reviewed Sikorsky SSI No. 76-87, dated July 24, 2015, and SSI
                No. 76-87A, Revision A, dated August 21, 2015. These SSIs specify a
                one-time inspection of total resistance, linearity resistant movement,
                excitation voltage, and differential voltage of the CPTs using CPT Test
                Box P/N 76700-40009-042.
                FAA's Determination
                 We are proposing this AD because we evaluated all the relevant
                information and determined the unsafe condition described previously is
                likely to exist or develop in other products of the same type design.
                Proposed AD Requirements
                 This proposed AD would retain all of the requirements of AD 2018-
                10-07, but would add engine CPT P/N 76900-01821-105 to the
                applicability.
                Differences Between This Proposed AD and the Service Information
                 Sikorsky ASB 76-73-8A, TR 73-07, and TR 73-08 specify using and
                returning Sikorsky's CPT data sheet and any failed CPT to Sikorsky.
                This proposed AD would not.
                Interim Action
                 We consider this proposed AD to be an interim action. The design
                approval holder is currently developing a modification that will
                address the unsafe condition identified in this proposed AD. Once this
                modification is developed, approved, and available, we might consider
                additional rulemaking.
                Costs of Compliance
                 We estimate that this proposed AD affects 115 helicopters of U.S.
                registry. We estimate the following costs to comply with this proposed
                AD. Labor costs are estimated at $85 per work-hour.
                 The inspections would take about 3.75 work-hours for an estimated
                cost of $319 per helicopter and $36,685 for the U.S. fleet per
                inspection cycle. Replacing a CPT would take about 6 work-hours and
                parts would cost $3,072 for an estimated replacement cost of $3,582.
                Authority for This Rulemaking
                 Title 49 of the United States Code specifies the FAA's authority to
                issue rules on aviation safety. Subtitle I, Section 106, describes the
                authority of the FAA Administrator. Subtitle VII, Aviation Programs,
                describes in more detail the scope of the Agency's authority.
                 We are issuing this rulemaking under the authority described in
                Subtitle VII, Part A, Subpart III, Section 44701, ``General
                requirements.'' Under that section, Congress charges the FAA with
                promoting safe flight of civil aircraft in air commerce by prescribing
                regulations for practices, methods, and procedures the Administrator
                finds necessary for safety in air commerce. This regulation is within
                the scope of that authority because it addresses an unsafe condition
                that is likely to exist or develop on products identified in this
                rulemaking action.
                Regulatory Findings
                 We have determined that this proposed AD would not have federalism
                implications under Executive Order 13132. This proposed AD would not
                have a substantial direct effect on the States, on the relationship
                between the national Government and the States, or on the distribution
                of power and responsibilities among the various levels of government.
                 For the reasons discussed above, I certify that the proposed
                regulation:
                 (1) Is not a ``significant regulatory action'' under Executive
                Order 12866,
                 (2) Is not a ``significant rule'' under the DOT Regulatory Policies
                and Procedures (44 FR 11034, February 26, 1979),
                 (3) Will not affect intrastate aviation in Alaska, and
                 (4) Will not have a significant economic impact, positive or
                negative, on a substantial number of small entities under the criteria
                of the Regulatory Flexibility Act.
                List of Subjects in 14 CFR Part 39
                 Air transportation, Aircraft, Aviation safety, Incorporation by
                reference, Safety.
                The Proposed Amendment
                 Accordingly, under the authority delegated to me by the
                Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
                PART 39--AIRWORTHINESS DIRECTIVES
                0
                1. The authority citation for part 39 continues to read as follows:
                 Authority: 49 U.S.C. 106(g), 40113, 44701.
                Sec. 39.13 [Amended]
                0
                2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
                2018-10-07, Amendment 39-19282 (83 FR 23355, May 21, 2018), and adding
                the following new AD:
                Sikorsky Aircraft Corporation: Docket No. FAA-2019-0389; Product
                Identifier 2018-SW-035-AD.
                (a) Comments Due Date
                 The FAA must receive comments on this AD action by July 8, 2019.
                [[Page 23742]]
                (b) Affected ADs
                 This AD replaces AD 2018-10-07, Amendment 39-19282 (83 FR 23355,
                May 21, 2018).
                (c) Applicability
                 This AD applies to Sikorsky Aircraft Corporation Model S-76C
                helicopters, certificated in any category, with a Turbomeca, S.A.,
                Arriel 2S1 or Arriel 2S2 engine with an engine collective position
                transducer (CPT) part number (P/N) 76900-01821-104 or 76900-01821-
                105 installed.
                (d) Subject
                 Joint Aircraft System Component (JASC): 7300, Engine Fuel and
                Control.
                (e) Unsafe Condition
                 This AD was prompted by reports of wear of the CPT that has
                resulted in several One Engine Inoperative (OEI) incidents. We are
                issuing this AD to prevent failure of a CPT. The unsafe condition,
                if not addressed, could result in a reduction in power to one engine
                resulting in an annunciated momentary OEI condition and subsequent
                emergency landing.
                (f) Compliance
                 Comply with this AD within the compliance times specified,
                unless already done.
                (g) Required Actions
                 (1) Within 130 hours time-in-service (TIS):
                 (i) Measure resistance of each engine CPT and replace the CPT if
                the measured resistance is not within tolerance by following the
                Accomplishment Instructions, paragraphs 3.C.(1) through 3.C.(8)(b),
                of Sikorsky S-76 Helicopter Alert Service Bulletin ASB 76-73-8,
                Revision A, dated December 4, 2015 (ASB 76-73-8A), if using Test Box
                P/N 76700-40009-042 or by following paragraph 3.B.(11) of Sikorsky
                Maintenance Manual, SA 4047-76C-2, Temporary Revision No. 73-08,
                dated September 20, 2017 (TR 73-08), if using Test Box P/N 76700-
                40009-043. You are not required to use Sikorsky's CPT data sheet or
                submit a data sheet to Sikorsky.
                 (ii) Measure the linearity resistance movement of each engine
                CPT and replace the CPT if there is a linear abnormality or change
                in resistance that is not within tolerance by following the
                Accomplishment Instructions, paragraphs 3.D.(1) through 3.D.(14)(b),
                of ASB 76-73-8A, if using Test Box P/N 76700-40009-042 or by
                following paragraph 3.B.(12) of TR 73-08, if using Test Box P/N
                76700-40009-043. You are not required to use Sikorsky's CPT data
                sheet or submit a data sheet to Sikorsky.
                 (iii) Measure the differential voltage of each engine CPT and
                replace the CPT if the measured voltage is not within tolerance by
                following the Accomplishment Instructions, paragraphs 3.E. through
                3.G.(1) of ASB 76-73-8A, if using Test Box P/N 76700-40009-042 or by
                following paragraph 3.B.(13) of TR 73-08, if using Test Box P/N
                76700-40009-043. You are not required to use Sikorsky's CPT data
                sheet or submit a data sheet to Sikorsky.
                 (2) Thereafter, at intervals not to exceed 300 hours TIS:
                 (i) If using Test Box P/N 76700-40009-042:
                 (A) Measure resistance of each engine CPT and replace the CPT if
                the resistance is not within tolerance by following paragraph
                4.B.(11) of Sikorsky Maintenance Manual, SA 4047-76C-2, Temporary
                Revision No. 73-07, dated August 17, 2016 (TR 73-07), except you are
                not required to use Sikorsky's CPT data sheet or return a failed CPT
                to Sikorsky.
                 (B) Measure the linearity resistance movement of each engine CPT
                and replace the CPT if the movement exceeds tolerance by following
                paragraphs 4.B.(12)(a) through 4.B.(13)(f) of TR 73-07, except you
                are not required to use Sikorsky's CPT data sheet or return a failed
                CPT to Sikorsky.
                 (C) Measure the differential voltage of each CPT by following
                paragraphs 4.B.(14) through 4.B.(15)(h) of TR 73-07, except you are
                not required to use Sikorsky's CPT data sheet. If the maximum
                voltage is greater than 100 millivolts or the minimum voltage is
                less than -100 millivolts, replace the CPT.
                 (ii) For helicopters using Test Box P/N 76700-40009-043:
                 (A) Measure resistance of each engine CPT and replace the CPT if
                the resistance is not within tolerance by following paragraph
                5.B.(11) of TR 73-07 or paragraph 3.B.(11) of TR 73-08, except you
                are not required to use Sikorsky's CPT data sheet or return a failed
                CPT to Sikorsky.
                 (B) Measure the resistance linearity of each engine CPT and
                replace the CPT if the resistance is not within tolerance by
                following paragraph 5.B.(12) of TR 73-07 or paragraph 3.B.(12) of TR
                73-08, except you are not required to use Sikorsky's CPT data sheet
                or return a failed CPT to Sikorsky.
                 (C) Measure the differential voltage of each engine CPT and
                replace the CPT if the resistance is not within tolerance by
                following paragraphs 5.B.(13)(a) through 5.B.(13)(k) of TR 73-07 or
                paragraph 3.B.(13) of TR 73-08, except you are not required to use
                Sikorsky's CPT data sheet or return a failed CPT to Sikorsky.
                (h) Credit for Previous Actions
                 Actions accomplished before the effective date of this AD in
                accordance with the procedures specified in Sikorsky S-76 Helicopter
                Alert Service Bulletin ASB 76-73-8, Basic Issue, dated August 21,
                2015; Sikorsky Special Service Instruction SSI No. 76-87, dated July
                24, 2015; or Sikorsky Special Service Instruction SSI No. 76-87,
                Revision A, dated August 21, 2015, are considered acceptable for
                compliance with the corresponding actions specified in paragraph
                (g)(1) of this AD.
                (i) Alternative Methods of Compliance (AMOCs)
                 (1) The Manager, Boston ACO Branch, FAA, has the authority to
                approve AMOCs for this AD, if requested using the procedures found
                in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request
                to your principal inspector or local Flight Standards District
                Office, as appropriate. If sending information directly to the
                manager of the certification office, send it to the attention of the
                person identified in paragraph (j) of this AD.
                 (2) Before using any approved AMOC, notify your appropriate
                principal inspector, or lacking a principal inspector, the manager
                of the local flight standards district office/certificate holding
                district office.
                (j) Related Information
                 (1) For more information about this AD, contact Nick Rediess,
                Aerospace Engineer, Boston ACO Branch, Compliance & Airworthiness
                Division, FAA, 1200 District Avenue, Burlington, MA 01803; phone:
                (781) 238-7159; email: [email protected].
                 (2) For service information identified in this AD, contact your
                local Sikorsky Field Representative or Sikorsky's Service
                Engineering Group at Sikorsky Aircraft Corporation, 124 Quarry Road,
                Trumbull, CT 06611; telephone 1-800-Winged-S or 203-416-4299; email
                [email protected]. Operators may also log on to
                the Sikorsky 360 website at https://www.sikorsky360.com. You may
                view this referenced service information at the FAA, Office of the
                Regional Counsel, Southwest Region, 10101 Hillwood Pkwy., Room 6N-
                321, Fort Worth, TX 76177. For information on the availability of
                this material at the FAA, call (817) 222-5110.
                 Issued in Fort Worth, Texas, on May 15, 2019.
                Helene Gandy,
                Acting Director, Compliance & Airworthiness Division, Aircraft
                Certification Service.
                [FR Doc. 2019-10772 Filed 5-22-19; 8:45 am]
                BILLING CODE 4910-13-P
                

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