Anticipated Visibility Improvements at Surrounding Class I Areas, etc.: Four Corners Power Plant and Navajo Generating Station
Federal Register: August 28, 2009 (Volume 74, Number 166)
Proposed Rules
Page 44313-44334
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
DOCID:fr28au09-19
ENVIRONMENTAL PROTECTION AGENCY 40 CFR Part 49
EPA-R09-OAR-2009-0598; FRL-8950-6
Assessment of Anticipated Visibility Improvements at Surrounding
Class I Areas and Cost Effectiveness of Best Available Retrofit
Technology for Four Corners Power Plant and Navajo Generating Station:
Advanced Notice of Proposed Rulemaking
AGENCY: Environmental Protection Agency (EPA).
ACTION: Advanced Notice of Proposed Rulemaking.
SUMMARY: The Environmental Protection Agency is providing an Advanced
Notice of Proposed Rulemaking (ANPR)
Page 44314
concerning the anticipated visibility improvements and the cost effectiveness for different levels of air pollution controls as Best
Available Retrofit Technology (BART) for two coal-fired power plants,
Four Corners Power Plant (FCPP) and Navajo Generating Station (NGS), located on the Navajo Nation. This ANPR briefly describes the provisions in Part C, Subpart II of the Clean Air Act (CAA or Act),
EPA's implementing regulations, and the Tribal Authority Rule (TAR) for promulgating Federal Implementation Plans (FIPs) to protect visibility in national parks and wilderness areas known as Class I Federal areas.
The specific purpose of this ANPR is for EPA to collect additional information that we may consider in modeling the degree of anticipated visibility improvements in the Class I areas surrounding FCPP and NGS and for determining whether BART controls are cost effective at this time. EPA is also requesting any additional information that any person believes the agency should consider in promulgating a FIP establishing
BART for FCPP and NGS.
EPA intends to publish separate FIPs proposing our BART determinations for FCPP and NGS approximately 60 days after receiving information from this ANPR. EPA will not respond to comments or information submitted in response to this ANPR. The information submitted in response to this ANPR will be used in developing the subsequent proposed FIPs containing our detailed BART determinations for FCPP and NGS.
The FCPP and NGS FIP proposals following this ANPR will request further public comment. During the public comment period for the proposed FIPs containing the FCPP and NGS BART determinations, EPA intends to hold separate public hearings at locations to be determined near each facility.
EPA will not hold a public hearing for this ANPR. This ANPR also serves to begin EPA's 60-day consultation period with the Federal Land
Managers (FLMs) within the Departments of Interior and Agriculture.
Information necessary to initiate consultation is contained in this
ANPR and supporting documentation included in the docket for this ANPR.
EPA will address any matters raised by the FLMs in this 60-day consultation period when we propose the BART FIPs for FCPP and NGS.
DATES: Comments on this ANPR must be submitted no later than September 28, 2009.
ADDRESSES: Submit comments, identified by docket number EPA-R09-OAR- 2009-0598, by one of the following methods: 1. Federal eRulemaking Portal: www.regulations.gov. Follow the on- line instructions. 2. E-mail: lee.anita@epa.gov. 3. Mail or delivery: Anita Lee (Air-3), U.S. Environmental
Protection Agency Region IX, 75 Hawthorne Street, San Francisco, CA 94105-3901.
Instructions: All comments will be included in the public docket without change and may be made available online at www.regulations.gov, including any personal information provided, unless the comment includes Confidential Business Information (CBI) or other information whose disclosure is restricted by statute. Information that you consider CBI or otherwise protected should be clearly identified as such and should not be submitted through www.regulations.gov or e-mail. www.regulations.gov is an ``anonymous access'' system, and EPA will not know your identity or contact information unless you provide it in the body of your comment. If you send e-mail directly to EPA, your e-mail address will be automatically captured and included as part of the public comment. If EPA cannot read your comment due to technical difficulties and cannot contact you for clarification, EPA may not be able to consider your comment.
Docket: The index to the docket for this action is available electronically at www.regulations.gov and in hard copy at EPA Region
IX, 75 Hawthorne Street, San Francisco, California. While all documents in the docket are listed in the index, some information may be publicly available only at the hard copy location (e.g., copyrighted material), and some may not be publicly available in either location (e.g., CBI).
To inspect the hard copy materials, please schedule an appointment during normal business hours with the contact listed in the FOR FURTHER
INFORMATION CONTACT section.
FOR FURTHER INFORMATION CONTACT: Anita Lee, EPA Region IX, (415) 972- 3958, lee.anita@epa.gov.
SUPPLEMENTARY INFORMATION: Throughout this document, ``we'', ``us'', and ``our'' refer to EPA.
Table of Contents
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Background
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Statutory and Regulatory Framework for Addressing Visibility
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Statutory and Regulatory Framework for Addressing Sources
Located on Tribal Lands
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Statutory and Regulatory Framework for BART Determinations
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EPA's Intended Action Subsequent to ANPRM
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Factual Background 1. Four Corners Power Plant 2. Navajo Generating Station 3. Relationship of NOXand PM to Visibility
Impairment
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Request for Public Comment
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Factor 1: Cost of Compliance 1. FCPP a. Estimated Cost of Controls b. Cost Effectiveness of Controls 2. NGS a. Estimated Cost of Controls b. Cost Effectiveness of Controls
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Factor 5: Degree of Visibility Improvement 1. FCPP a. Visibility Modeling Scenarios b. EPA Modifications to Emission Rate Inputs c. Ammonia Background d. Natural Background e. Visibility Modeling Results 2. NGS a. Visibility Modeling Scenarios b. EPA Modifications to Emission Rate Inputs c. Ammonia Background and Natural Background d. Visibility Modeling Results
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Factor 2: Energy and Non-Air Quality Impacts 1. FCPP 2. NGS
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Factor 3: Existing Controls at the Facility 1. FCPP 2. NGS
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Factor 4: Remaining Useful Life of Facility 1. FCPP 2. NGS
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Statutory and Executive Order Reviews
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Background
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Statutory and Regulatory Framework for Addressing Visibility
Part C, Subsection II, of the Act, establishes a visibility protection program that sets forth ``as a national goal the prevention of any future, and the remedying of any existing, impairment of visibility in mandatory class I Federal areas which impairment results from man-made air pollution.'' 42 U.S.C. 7491A(a)(1). The terms
``impairment of visibility'' and ``visibility impairment'' are defined in the Act to include a reduction in visual range and atmospheric discoloration. Id. 7491A(g)(6). A fundamental requirement of the program is for EPA, in consultation with the Secretary of the Interior, to promulgate a list of ``mandatory Class I Federal areas'' where visibility is an important value. Id. 7491A(a)(2). These areas include national wilderness areas and national parks greater than six thousand acres in size. Id. 7472(a).
On November 30, 1979, EPA identified 156 mandatory Class I Federal areas, including for example: Grand Canyon National Park in Arizona (40
Page 44315
CFR 81.403); Mesa Verde National Park and La Garita Wilderness Area in
Colorado (Id. 81.406); Bandolier Wilderness Area in New Mexico (Id. 81.421); and Arches, Bryce Canyon, Canyonlands and Capitol Reef
National Parks in Utah (Id. 81.430). All of these mandatory Class I
Federal areas and many others are within a 300-km radius of either FCPP or NGS.
On December 2, 1980, EPA promulgated what it described as the first phase of the required visibility regulations, codified at 40 CFR 51.300-51.307 (45 FR 80084). The 1980 regulations deferred regulating regional haze from multiple sources finding that the scientific data was inadequate at that time. Id. at 80086.
Congress added Section 169B to the Act in the 1990 Amendments, requiring EPA to take further action to reduce visibility impairment in broad geographic regions. 42 U.S.C. 7492. In 1993, the National Academy of Sciences released a comprehensive study \1\ required by the 1990
Amendments concluding that ``current scientific knowledge is adequate and control technologies are available for taking regulatory action to improve and protect visibility.''
\1\ ``Protecting Visibility in National Parks and Wilderness
Areas'', Committee on Haze in National Parks and Wilderness Areas,
National Research Council, National Academy Press (1993).
EPA first promulgated regulations to address regional haze on April 22, 1999. 64 FR 35765 (April 22, 1999). EPA's 1999 regional haze regulations included a provision requiring States to review BART- eligible sources for potentially mandating further air pollution controls. Congress defined BART-eligible sources as ``each major station stationary source which is in existence on August 7, 1977, but which has not been in operation for more than fifteen years as of such date'' which emits pollutants that are reasonably anticipated to cause or contribute to visibility impairment. 42 U.S.C. 7479(b)(2)(A).
EPA's 1999 regulations followed the five factor approach set forth in the statutory definition of BART. However, the regulations treated the fifth factor, the degree of visibility improvement, on an area-wide rather than source specific basis. 64 FR 35741. The Court remanded the 1999 regulations to EPA on that issue. American Corn Growers Assoc. v.
EPA, 291 F.3d 1 (DC Cir. 2002). EPA promulgated revisions to the regulations in June 2003, which were remanded on narrow grounds not relevant to this action. Center for Energy and Economic Development v.
EPA, 398 F.3d 653 (DC Cir. 2005). Finally, EPA revised regional haze regulations in March 2005, which were upheld by the Court of Appeals for the District of Columbia Circuit. Utility Air Regulatory Group v.
EPA, 471 F.3d 1333 (DC Cir. 2006).
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Statutory and Regulatory Framework for Addressing Sources Located on
Tribal Lands
The 1990 Amendments included Section 301(d)(4) of the Act directing
EPA to promulgate regulations for controlling air pollution on Tribal lands. EPA promulgated regulations to implement this Congressional directive, known as the Tribal Authority Rule (TAR), in 1998. 63 FR 7264 (1998) codifed at 40 CFR 49.1-49.11. See generally Arizona Public
Service v. EPA, 211 F.3d 1280 (DC Cir. 2000).
Section 49.11 of the TAR authorizes EPA to promulgate a FIP when
EPA determines such regulations are ``necessary or appropriate'' to protect air quality. 40 CFR 49.11(a). Pursuant to the authority in the
TAR, EPA promulgated a source specific FIP for FCPP 2006. The Court of
Appeals for the Tenth Circuit considered the regulatory language in 40
CFR 49.11(a) and concluded that ``[i]t provides the EPA discretion to determine what rulemaking is necessary or appropriate to protect air quality and requires the EPA to promulgate such rulemaking.'' Arizona
Public Service v. EPA, 562 F.3d 1116 (10th Cir. 2009).
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Statutory and Regulatory Framework for BART Determinations
FCPP and NGS are the only BART eligible sources located on the
Navajo Nation. EPA's guidelines for evaluating BART are set forth in
Appendix Y to 40 CFR Part 51. The Guidelines include a ``five factor'' analysis for BART determinations. Id. at IV.A. Those factors, from the definition of BART, are: (1) Costs of compliance, (2) the energy and non-air quality environmental impacts of compliance, (3) any pollution control equipment in use or in existence at the source, (4) the remaining useful life of the source, and (5) the degree of improvement in visibility which may reasonably be anticipated to result from the use of such technology. 40 CFR 51.308(e)(1)(ii)(A).
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EPA's Intended Action Subsequent to the ANPR
After receiving information from this ANPR, EPA intends to propose separate FIPs for FCPP and NGS containing our determination of what level of control technology is BART for each power plant. EPA has determined it has authority to promulgate these FIPs under CAA Section 301(d)(4), 40 CFR Part 49.11, and 40 CFR 51.308(e). Any person may submit information concerning EPA's authority during the 30 day comment period for this ANPR.
As discussed more fully below, EPA is specifically seeking information in this ANPR on two of the listed considerations in the five factor test: (1) The data inputs to model the degree of improvement in visibility which may reasonably be anticipated from different levels of air pollution controls as BART and (2) the costs of compliance of those potential BART controls. We anticipate that those two factors will generate the most comments on our subsequent proposed
BART FIPs for FCPP and NGS. Information on the other three factors in the five factor test may also be submitted in response to this ANPR.
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Factual Background 1. Four Corners Power Plant
FCPP is a privately owned and operated coal-fired power plant located on the Navajo Nation Indian Reservation near Farmington, New
Mexico. Based on lease agreements signed in 1960, FCPP was constructed and has been operating on real property held in trust by the Federal government for the Navajo Nation. The facility consists of five coal- fired electric utility steam generating units with a total capacity of 2060 megawatts (MW). Units 1, 2, and 3 at FCPP are owned entirely by
Arizona Public Service (APS), which serves as the facility operator, and are rated to 170 MW (Units 1 and 2) and 220 MW (Unit 3). Units 4 and 5 are each rated to a capacity of 750 MW, and are co-owned by six entities: Southern California Edison (48%), APS (15%), Public Service
Company of New Mexico (13%), Salt River Project (SRP) (10%), El Paso
Electric Company (7%), and Tucson Electric Power (7%).
Based on 2006 emissions data from the EPA Clean Air Markets
Division,\2\ FCPP is the largest source of NOXemissions in the United States (nearly 45,000 tons per year (tpy) of
NOX).
\2\ ``Clean Air Markets--Data and Maps'' at http:// camddataandmaps.epa.gov/gdm/.
FCPP, located near the Four Corners region of Arizona, New Mexico,
Utah, and Colorado, is within 300 kilometers (km) of sixteen mandatory
Class I areas: Arches National Park (NP), Bandolier National Monument
(NM), Black Canyon of the Gunnison Wilderness Area (WA), Canyonlands
NP, Capitol Reef NP, Grand Canyon NP, Great Sand Dunes NP, La Garita
WA, Maroon Bells-Snowmass WA, Mesa Verde NP, Pecos WA, Petrified Forest
NP, San Pedro Parks WA, West Elk WA, Weminuche WA, and Wheeler Park WA.
APS
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provided information relevant to a BART analysis to EPA on January 29, 2008. The information consisted of a BART engineering and cost analysis conducted by Black and Veatch (B&V) dated December 4, 2007 (Revision 3), a BART visibility modeling protocol prepared by ENSR Corporation
(now called AECOM and will be referred to as AECOM throughout this document) dated January 2008, a BART visibility modeling report prepared by AECOM dated January 2008, and APS BART Analysis conclusions, dated January 29, 2008. APS provided supplemental information on cost and visibility modeling in correspondence dated May 28, 2008, June 10, 2008, November 2008, and March 16, 2009. 2. Navajo Generating Station
NGS is a coal-fired power plant located on the Navajo Nation Indian
Reservation, just east of Page, Arizona, approximately 135 miles north of Flagstaff, Arizona. The facility is co-owned by six different entities: U.S. Bureau of Reclamation (24.3%), SRP, which also acts as the facility operator (21.7%), Los Angeles Department of Water and
Power (21.2%), APS (14%), Nevada Power Company (11.3%), and Tucson
Electric Power (7.5%).
Based on 2006 emissions data from the EPA Clean Air Markets
Division, NGS is the fourth largest source of NOXemissions in the United States (nearly 35,000 tpy). NGS, in northern Arizona, is located within 300 km of eleven Class I areas: Arches NP, Bryce Canyon
NP, Canyonlands NP, Capitol Reef NP, Grand Canyon NP, Mazatzal WA, Mesa
Verde NP, Petrified Forest NP, Pine Mountain WA, Sycamore Canyon WA, and Zion NP.
SRP submitted to EPA a BART modeling protocol prepared by AECOM dated September 2007, and a BART Analysis, conducted by AECOM, dated
November 2007. SRP provided supplemental information regarding cost on
July 29, 2008, a revised BART Analysis, dated December 2008, and additional information regarding modeling and emission control rates on
June 3, 2009. 3. Relationship of NOXand PM to Visibility Impairment
Particulate matter (PM) less than 10 microns (millionths of a meter) in size interacts with light. The smallest particles in the 0.1 to 1 micron range interact most strongly as they are about the same size as the wavelengths of visible light. The effect of the interaction is to scatter light from its original path. Conversely, for a given line of sight, such as between a mountain scene and an observer, light from many different original paths is scattered into that line. The scattered light appears as whitish haze in the line of sight, obscuring the view.
PM emitted directly into the atmosphere, also called primary PM, for example from materials handling, tends to be coarse, i.e. around 10 microns, since it is created from the breakup of larger particles of soil and rock. PM that is formed in the atmosphere from the condensation of gaseous chemical pollutants, also called secondary PM, tends to be fine, i.e. smaller than 1 micron, since they are formed from the buildup of individual molecules. Thus, secondary PM tends to contribute more to visibility impairment than primary PM because it is in the size range where it most effectively interacts with visible light. NOXand ammonia are two examples of precursors to secondary PM.
NOXis a gaseous pollutant that can be oxidized to form nitric acid. In the atmosphere, nitric acid in the presence of ammonia can form particulate ammonium nitrate. The formation of ammonium nitrate is also dependent on temperature and relative humidity.
Particulate ammonium nitrate can grow into the size range that effectively interacts with light by coagulating together and by taking on additional pollutants and water. The same principle applies to
SO2and the formation of particulate ammonium sulfate.
In air quality models, secondary PM is tracked separately from primary PM because the amount of secondary PM formed depends on weather conditions and because it can be six times more effective at impairing visibility. This is reflected in the equation used to calculate visibility impact from concentrations measured by the Interagency
Monitoring of Protected Visual Environments (IMPROVE) monitoring network covering Class I areas.\3\
\3\ Guidance for Estimating Natural Visibility Conditions Under the Regional Haze Rule, U.S. Environmental Protection Agency'', EPA- 454/B-03-005, September 2003; http://www.epa.gov/ttn/oarpg/ t1pgm.html.
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Request for Public Comment
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Factor 1: Cost of Compliance 1. FCPP a. Estimated Cost of Controls
APS, through its contractor B&V, evaluated the BART cost of compliance analysis using the EPA Coal Utility Environmental Cost
(CUECost) program, information supplied by equipment vendors, estimates from previous projects, and projected costs from FCPP. The cost estimates provided by APS (updated in the March 16, 2009 submission to
EPA) are included in Table 1 for four different levels of control technology to reduce NOXand in Table 2 for four different levels of control options to reduce PM on Units 1-3. The NOX control technology options in Table 1 are: (1) Low NOX
Burners (LNB) on Units 1 and 2 and LNB plus overfire air (OFA) on Units 3-5; (2) selective catalytic reduction (SCR) on all units (units 1-5);
(3) SCR plus LNB on all units (Units 1-5); and (4) SCR plus LNB + OFA on all units (units 1-5). The PM control options for Units 1-3 \4\ are:
(1) Electrostatic precipitators (ESP) upstream of current air quality control equipment, i.e., venturi scrubbers; (2) pulse jet fabric filter
(baghouse) upstream of current air quality control equipment; (3) wet metal ESP downstream of venturi scrubber, and (4) wet membrane ESP downstream of venturi scrubber.
\4\ PM emissions from Units 4 and 5 at FCPP are already controlled by baghouses.
Table 1--FCPP Costs of Compliance for NOX Based on APS's Analysis
LNB/LNB + OFA \5\
SCR
SCR + LNB
SCR + LNB + OFA
Total Capital Investment
Unit 1..............................
$4,109,000
$110,664,000
$111,609,000
$112,058,000
Unit 2..............................
4,109,000
119,010,000
121,066,000
121,496,000
Unit 3..............................
4,701,000
113,084,000
115,420,000
114,851,000
Unit 4..............................
15,260,000
265,406,000
273,892,000
279,444,000
Page 44317
Unit 5..............................
15,260,000
265,406,000
273,892,000
279,444,000
Total Annual Costs
Unit 1..............................
$922,000
$22,297,000
$21,764,000
$21,685,000
Unit 2..............................
922,000
23,634,000
23,468,000
23,385,000
Unit 3..............................
1,055,000
23,173,000
23,010,000
22,729,000
Unit 4..............................
3,447,000
55,755,000
56,883,000
57,237,000
Unit 5..............................
3,447,000
55,755,000
56,883,000
57,237,000
\5\ Capital and annual cost values are for LNB on Units 1 and 2, and LNB + OFA on Units 3-5.
Table 2--FCPP Costs of Compliance for PM Based on APS's Analysis
Upstream \6\ ESP Upstream baghouse
Wet metal ESP
Wet membrane ESP
Total Capital Investment
Unit 1..............................
$37,236,000
$50,515,000
$32,136,000
$23,360,000
Unit 2..............................
45,702,000
60,992,000
32,879,000
23,901,000
Unit 3..............................
40,135,000
59,594,000
59,594,000 \7\
26,988,000
Total Annual Costs
Unit 1..............................
$10,169,000
$13,950,000
$8,781,000
$5,652,000
Unit 2..............................
11,011,000
14,481,000
8,972,000
6,658,000
Unit 3..............................
10,925,000
16,559,000
10,309,000
7,557,000
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Cost Effectiveness of Controls
\6\ Upstream refers to a location before the existing venturi scrubbers.
\7\ This estimate was reported by APS in their December 2007 analysis. EPA believes this value was reported by APS in error because it is unlikely a wet ESP would equal the cost of a baghouse for Unit 3, but not Units 1 and 2.
To determine the cost effectiveness of controls, typically expressed in cost per ton of pollutant reduced ($/ton), estimating the amount of NOXand PM that will be reduced from the various control options is necessary. The estimated reduction of the pollutant is determined by establishing the baseline emissions and the degree of emissions reduction from the control technology. 40 CFR Part 51, App.
Y, Step 4, c.
APS estimated NOXemissions reductions by starting with baseline emission rates of NOXof: 0.78 pounds of
NOXper million BTU heat input (lb/MMBtu) for Unit 1; 0.64 lb/MMBtu for Unit 2; 0.59 lb/MMBtu for Unit 3; and 0.49 lb/MMBtu from
Units 4 and 5 each. For the four control technology options, APS estimated FCPP could achieve the following emissions reductions: (1)
LNB on Units 1 and 2 would reduce NOX45% and 33%, respectively and LNB + OFA on Units 3, and 4-5 would reduce
NOX44% and 29%, respectively; (2) SCR on Units 1-5 would reduce NOXapproximately 88-91%; (3) SCR + LNB on Units 1-5 would reduce NOXby 88-93%; and (4) SCR + LNB + OFA on Units 1-5 would reduce NOXby approximately 88--93%.
APS estimated PM emissions reductions using baseline emission rates of PM of: 0.025 lb/MMBtu for Unit 1; 0.029 lb/MMBtu for Unit 2; and 0.029 lb/MMBtu for Unit 3. APS estimated that the four different PM control options would all achieve 52% control on Unit 1 and 59% control on Units 2 and 3.
Table 3 lists the reduction in NOXemissions and cost effectiveness estimated by APS for the four control technology options listed in Table 1. Table 4 provides the corresponding estimates for PM.
Table 3--FCPP Emissions Reductions and Cost Effectiveness for NOX
LNB/LNB + OFA \8\
SCR
SCR + LNB
SCR + LNB + OFA
Tons of NOX Reduced per Year (tpy)
Unit 1..............................
2,569
5,138
5,285
5,285
Unit 2..............................
1,573
4,344
4,344
4,344
Unit 3..............................
2,465
5,025
5,025
5,023
Unit 4..............................
3,798
11,665
11,665
11,665
Unit 5..............................
3,798
11,665
11,665
11,665
Cost Effectiveness of Controls ($/ton)
Unit 1..............................
359
4,343
4,118
4,103
Unit 2..............................
586
5,484
5,403
5,384
Unit 3..............................
428
4,582
4,579
4,523
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Unit 4..............................
908
4,872
4,780
4,907
Unit 5..............................
908
4,872
4,780
4,907
\8\ Capital and annual cost values are for LNB on Units 1 and 2, and LNB + OFA on Units 3-5.
Table 4--FCPP Emissions Reductions and Cost Effectiveness for PM
Upstream ESP
Upstream baghouse
Wet metal ESP
Wet membrane ESP
Tons of PM Reduced per Year (tpy)
Unit 1..............................
95
95
95
95
Unit 2..............................
127
127
127
127
Unit 3..............................
161
161
161
161
Cost Effectiveness of Controls ($/ton)
Unit 1..............................
106,571
146,195
92,024
59,233
Unit 2..............................
86,485
113,739
70,470
52,294
Unit 3..............................
67,785
102,741
63,963
46,888
EPA's regulations recommend using the EPA's Office of Air Quality
Planning and Standards' Air Pollution Cost Control Manual (Sixth
Edition, January 2002) for estimating costs of compliance. 40 CFR Part 51, App. Y, Step 4.a.4. The Air Pollution Cost Control Manual provides guidance and methodologies for developing accurate and consistent estimates of cost for air pollution control devices. The costs that may be estimated include capital costs, operation and maintenance expenses, and other annual costs. Chapter 2 (Cost Estimation: Concepts and
Methodology) states that total capital costs may include equipment costs, freight, sales tax, and installation costs. For existing facilities, retrofit costs should also be considered, and may include auxiliary equipment, handling and erection, piping, insulation, painting, site preparation, off-site facilities, engineering, and lost production revenue. Finally, annual costs are estimated from costs of raw materials, maintenance labor and materials, utilities, waste treatment and disposal, replacement materials, overhead, property taxes, insurance, and administrative charges.
For the estimated costs that FCPP submitted, in Tables 1 & 2 above,
APS provided line-item estimates for the direct and indirect capital costs, as well as direct and indirect annual costs. APS's estimate, however, included several costs that are not included in the EPA Air
Pollution Cost Control Manual, including costs of unintended consequences, such as new Continuous Emission Monitors (CEMs) and costs of Relative Accuracy Test Audits (RATA) for the CEMs. Additionally,
FCPP included costs of performance tests and ``owner's costs'' in the indirect capital investment, such as financing, project management, and construction support costs, as well as legal assistance, permits and offsets, and public relations costs.
In reviewing APS's estimate, EPA found that the ratio of annual costs to the total capital costs for all control technologies projected by APS are considerably higher than those projected by other facilities that were amortized over the same 20 year time frame. For example, the total capital investment of SCR for Units 4 and 5 at FCPP is comparable to the most costly SCR retrofit (Unit 2) at NGS. However, total annual costs for FCPP are approximately 20% of the total capital costs for
NOXcontrol, and approximately 17-28% of total capital costs for PM control. In contrast, the total annual cost estimates by NGS for
LNB and SCR are approximately 12-14% of the total capital costs. Other facilities in Arizona, New Mexico, and Oregon presented annual costs that ranged from 12-15% of total capital investments.
In Tables 5 and 6, EPA re-calculated the total annual cost of the
NOXand PM control technologies based on an annual to capital cost ratio of 15% to be consistent with annual costs estimated by other facilities. EPA did not adjust APS's estimates for capital costs.
Table 5--FCPP Costs of Compliance for NOX Based on EPA Revisions
LNB/LNB + OFA
SCR
SCR + LNB
SCR + LNB + OFA
Total Annual Costs
Unit 1..............................
$616,350
$16,599,600
$16,741,350
$16,808,700
Unit 2..............................
616,350
17,851,500
18,159,900
18,224,400
Unit 3..............................
705,150
16,962,600
17,313,000
17,227,650
Unit 4..............................
2,289,000
39,810,900
39,810,900
41,916,600
Unit 5..............................
2,289,000
39,810,900
39,810,900
41,916,600
Page 44319
Table 6--FCPP Costs of Compliance for PM Based on EPA Revisions
Upstream ESP
Upstream baghouse
Wet metal ESP
Wet membrane ESP
Total Annual Costs
Unit 1..............................
$5,585,400
$7,577,250
$4,820,400
$3,504,000
Unit 2..............................
6,855,300
9,148,800
4,931,850
3,585,150
Unit 3..............................
6,020,250
8,939,100
8,939,100
4,048,200
In addition to the total annual cost, other factors, such as estimated control efficiency and how the emissions reductions are calculated influence the cost effectiveness of controls. See 40 CFR
Part 51, App. Y, Step 4.a.4. APS estimated that SCR could achieve
NOXcontrol of approximately 90% or greater from the baseline emissions. For new facilities, 90% or greater reduction in
NOXfrom SCR can be reasonably expected. See May 2009 White
Paper on SCR from Institute of Clean Air Companies.\9\ For SCR retrofits on an existing coal-fired power plant, Arizona Department of
Environmental Quality (ADEQ) determined that 75% control from SCR
(following upstream reductions by LNB) was appropriate for the Coronado
Generating Station in Arizona.\10\ Based on this data, EPA has determined that an 80% control efficiency for SCR alone, rather than the 90+% control assumed by APS, is appropriate. Accordingly, EPA calculated post-SCR control NOXemissions from FCPP to be higher than the values of 0.06 and 0.08 lb/MMBtu used by APS, ranging from 0.10 lb/MMBtu from Units 4 or 5 to a maximum of 0.16 lb/MMBtu from
Unit 1.
\9\ White Paper: Selective Catalytic Reduction (SCR) Control of
NOXEmissions from Fossil Fuel-Fired Electric Power
Plants, Prepared by Institute of Clean Air Companies Inc., May 2009.
\10\ See http://www.azdeq.gov/environ/air/permits/download/ pastmonth.pdf.
APS reported baseline PM emissions from Unit 3 to be 0.029 lb/
MMBtu, however, EPA has determined that 0.05 lb/MMBtu for Unit 3 is the appropriate emission rate to use based on source test information collected in October 2007. PM emissions determined from three one-hour test runs on October 19, 2007 were 0.041 lb/MMbtu, 0.372 lb/MMbtu, and 0.121 lb/MMbtu. APS shut down Unit 3 for repairs after receiving the test results. Subsequent testing when the unit was brought back on line showed the unit barely met its 0.05 lb/MMbtu emission limit. Prior year test results for Unit 3 have also shown emissions at or near the 0.05 lb/MMBtu limit.
Tables 7 and 8 contain EPA's re-calculated emissions reductions and cost effectiveness for NOXand PM based on adjusting the annual costs, the NOXcontrol efficiency for SCR and the baseline PM emissions as discussed above.
Table 7--FCPP Cost Effectiveness for NOX Based on EPA Revisions
LNB/LNB + OFA
SCR
SCR + LNB
SCR + LNB + OFA
Tons of NOX Reduced per Year (tpy)
Unit 1..............................
2,478
4,417
5,097
5,097
Unit 2..............................
1,524
3,716
4,210
4,210
Unit 3..............................
2,563
4,652
5,224
5,224
Unit 4..............................
3,275
9,171
10,060
10,060
Unit 5..............................
3,284
9,195
10,086
10,086
Cost Effectiveness of Controls ($/ton)
Unit 1..............................
249
3,758
3,284
3,298
Unit 2..............................
404
4,803
4,314
4,329
Unit 3..............................
275
3,646
3,314
3,298
Unit 4..............................
699
4,341
3,957
4,167
Unit 5..............................
697
4,330
3,947
4,156
Table 8--FCPP Cost Effectiveness for PM Based on EPA Revisions
Upstream ESP
Upstream baghouse
Wet metal ESP
Wet membrane ESP
Tons of PM Reduced per Year (tpy)
Unit 1..............................
92
92
92
92
Unit 2..............................
123
123
123
123
Unit 3..............................
375
375
375
375
Cost Effectiveness of Controls ($/ton)
Unit 1..............................
60,691
82,334
52,378
38,074
Unit 2..............................
55,556
74,143
39,968
29,054
Unit 3..............................
16,074
23,867
23,867
10,808
Page 44320
The National Park Service (NPS) calculated the cost effectiveness of SCR using only the estimates and allowed categories of costs from
EPA's Air Pollution Control Costs Manual. The NPS costs of compliance and cost effectiveness are shown in Table 9. NPS assumed post-SCR
NOXemissions of 0.06 lb/MMBtu. The capital and annual costs of SCR the NPS estimated using the EPA Control Cost Manual are considerably lower than those estimated by APS.
Table 9--NPS's Estimated SCR Costs of Compliance for FCPP
Cost
Total capital
Total annual cost effectiveness cost
(ton)
Unit 1.................................................
$18,508,764
$2,983,004
$1,558
Unit 2.................................................
18,508,764
3,052,010
1,469
Unit 3.................................................
22,187,577
3,497,117
1,684
Unit 4.................................................
52,788,968
9,838,997
1,185
Unit 5.................................................
52,788,968
9,213,942
1,357
In Tables 10 and 11, EPA has calculated the expected increase in electricity generation costs to be borne by consumers in terms of dollars per kilowatt hour ($/kWh), assuming 85% capacity. The calculation is based on EPA's annual cost estimates in Tables 5 and 6.
DOE provides information on the average cost of electricity by state in a given year.\11\ In 2009, the average cost of electricity in Arizona for residential consumers was $0.0994/kWh, which was below the U.S. average ($0.1128/kWh) and the continental U.S. maximum of $0.1993/kWh in Connecticut.
\11\ http://www.eia.doe.gov/cneaf/electricity/epm/table5_6_ b.html
Table 10--Increase in Electricity Costs From NOX Controls at FCPP
SCR + LNB + OFA
LNB/LNB + OFA kWh
SCR kWh
SCR + LNB kWh
kWh
Unit 1..............................
$0.001
$0.015
$0.015
$0.015
Unit 2..............................
0.001
0.016
0.016
0.016
Unit 3..............................
0.001
0.011
0.012
0.012
Unit 4..............................
0.001
0.009
0.009
0.009
Unit 5..............................
0.001
0.009
0.009
0.009
Table 11--Increase in Electricity Costs From PM Controls at FCPP
Upstream baghouse
Wet membrane ESP
Upstream ESP kWh
kWh
Wet metal ESP kWh
kWh
Unit 1..............................
$0.005
$0.007
$0.004
$0.003
Unit 2..............................
0.006
0.008
0.004
0.003
Unit 3..............................
0.004
0.006
0.006
0.003
EPA requests comments on the data used to estimate the cost of compliance for the different levels of control for NOXand
PM for FCPP. 2. NGS a. Cost of Compliance
The cost estimates provided by SRP (updated in the 2008 submissions to EPA) are included in Table 12 for different control options for
NOX. The NOXcontrol options included in Table 12 are (1) LNB plus Separated Overfire Air (SOFA) on all three units, (2)
SCR on Units 1 and 3, LNB + SOFA on Unit 2, and (3) SCR + LNB + SOFA on all three units.
Table 12--NGS Costs of Compliance for NOX Based on SRP Analysis
SCR + LNB + SOFA
LNB + SOFA (All
(Units 1 & 3);
SCR + LNB + SOFA units)
LNB + SOFA (Unit
(All units) 2)
Total Capital Investment
Unit 1.................................................
$14,000,000
$212,000,000
$212,000,000
Unit 2.................................................
14,000,000
14,000,000
281,000,000
Unit 3.................................................
14,000,000
212,000,000
212,000,000
Page 44321
Total Annual Cost
Unit 1.................................................
1,622,000
28,951,500
28,951,500
Unit 2.................................................
1,622,000
36,945,000
36,945,000
Unit 3.................................................
1,622,000
28,951,500
28,951,500
The higher retrofit cost of SCR on Unit 2 compared to Units 1 and 3 is a result of the physical layout of the coal conveyor and its supports in relation to Unit 2. Because of limited access for construction cranes and equipment, and to make room for the SCR and fans by demolishing the remainder of the old Unit 2 chimney, costs for the Unit 2 retrofit are anticipated to be higher than for Units 1 and 3.\12\
\12\ See July 29, 2008 Letter from Kevin Wanttaja (SRP) to
Deborah Jordan (EPA) and its attachment: July 25, 2008 Final Report for SCR and SNCR Cost Study, prepared by Sargent and Lundy.
-
Cost Effectiveness
In determining the cost effectiveness of controls, SRP estimated
NOXemissions reductions using baseline emission rates of: 0.49 lb/MMBtu for Unit 1; 0.45 lb/MMBtu for Unit 2; 0.46 lb/MMBtu for
Unit 3. For the various control options, SRP estimated emissions reductions from: LNB + SOFA of 47-51% to achieve 0.24 lb/MMBtu; and from SCR of 82-84% to achieve 0.08 lb/MMBtu.
Table 13 lists the reduction in NOXemissions and cost effectiveness estimated by SRP for the three control scenarios listed in Table 12.
Table 13--SRP Emissions Reductions and Cost Effectiveness for NOX
SCR + LNB + SOFA
LNB + SOFA (All
(Units 1 & 3);
SCR + LNB + SOFA units)
LNB + SOFA (Unit
(All units) 2)
NOX Emissions Reductions (tpy)
Unit 1.................................................
9,631
15,794
15,794
Unit 2.................................................
8,667
8,667
15,271
Unit 3.................................................
8,824
15,241
15,241
Cost Effectiveness ($/ton)
Unit 1.................................................
168
1,833
1,833
Unit 2.................................................
187
187
2,419
Unit 3.................................................
184
1,900
1,900
Appendix Y of the BART Guidelines states that average cost effectiveness should be based on the annualized cost and the difference between baseline annual emissions and annual emissions with the control technology. In calculating the cost effectiveness, it appears SRP used the same 24-hour average actual emission rate from the highest emitting day used for its modeling inputs, rather than an annual average rate.
Therefore, EPA has revised SRP's estimated NOXemissions reductions by starting with baseline emission rates for NOX averaged over 2004-2006 of: 0.35 lb/MMBtu for Unit 1; 0.37 lb/MMBtu for
Unit 2; 0.31 lb/MMBtu for Unit 3. The revised emission reductions and cost effectiveness estimates are provided in Table 14.
Table 14--EPA Emissions Reductions and Cost Effectiveness for NOX
SCR + LNB + SOFA
LNB + SOFA (All
(Units 1 & 3);
SCR + LNB + SOFA units)
LNB + SOFA (Unit
(All units) 2)
NOX Emissions Reductions (tpy)
Unit 1.................................................
3,658
9,643
9,643
Unit 2.................................................
4,208
4,208
9,888
Unit 3.................................................
2,284
8,158
8,158
Cost Effectiveness ($/ton)
Unit 1.................................................
443
3,002
3,002
Unit 2.................................................
385
385
3,736
Page 44322
Unit 3.................................................
710
3,549
3,549
The NPS calculated the cost effectiveness of SCR + LNB + SOFA using only the estimates and allowed categories of costs from EPA's Air
Pollution Control Costs Manual. The NPS costs of compliance and cost effectiveness are shown in Table 15. NPS assumed post-SCR
NOXemissions of 0.05 lb/MMBtu. NPS accounts for the higher retrofit costs associated with Unit 2 by applying a larger retrofit factor associated with physically difficult retrofits on Unit 2 compared to Units 1 and 3. Note that the capital and annual costs of
SCR estimated using the EPA Control Cost Manual are considerably lower than those estimated by SRP.
Table 15--NPS Costs of Controls and Cost Effectiveness for SCR
Cost
Total capital
Total annual cost effectiveness cost
(ton)
Unit 1.................................................
$71,983,100
$12,065,299
$1,059
Unit 2.................................................
66,138,162
14,589,766
1,528
Unit 3.................................................
68,642,323
11,870,003
1,317
EPA calculated the expected increase in electricity generation costs to consumers in $/kWh, assuming 85% capacity in Table 16.
Table 16--Increase in Electricity Costs From NOX Controls at NGS
SCR + LNB + SOFA
LNB + SOFA (All
(Units 1&3); LNB SCR + LNB + SOFA
Units) kWh
+ SOFA (Unit 2)
(All Units) kWh kWh
Unit 1.................................................
$0.0003
$0.006
$0.006
Unit 2.................................................
0.0003
0.0003
0.007
Unit 3.................................................
0.0003
0.006
0.006
In addition to the three NOXcontrol scenarios, EPA considered another SCR control option that was not addressed by SRP.
Based on EPA's understanding of the location of the coal-feed line and the physical layout of Unit 2, EPA is requesting comment on the application of half an SCR to Unit 2. As configured, the flue gas from
Unit 2 is split in half with each half containing its own separate hot- side ESP and FGD. Because the flue gas is already split, and because the coal-feed line impedes only one side of the Unit 2 split, SCR may be applied to half of Unit 2 so that the difficult retrofit associated with the relocation of the coal-feed line can be avoided. EPA estimates that the application of half-SCR on Unit 2 would require a total capital investment of $106 million, a total annual cost of $14.5 million, result in NOXreductions of over 7000 tpy (based on control to 0.14 lb/MMBtu) with a cost effectiveness of $2000/ton and an increased electricity generation cost of $0.003/kWh.
In the November 2007 BART Analysis, SRP states that PM emissions controlled by hot-side ESPs in combination with wet scrubbers effectively limited PM emissions to less than 0.03 lb/MMBtu and did not include a BART analysis for further retrofit controls for
PM10. In a letter dated December 12, 2008, NGS proposed a
BART emission limit for PM of 0.05 lb/MMBtu. No additional discussions of modeling or other analyses for PM control at NGS are included in this ANPR.
EPA requests comment on the data provided above to estimate the costs of compliance for BART controls at NGS.
-
-
Factor 5: Degree of Visibility Improvement 1. FCPP a. Visibility Modeling Scenarios
APS's contractor, AECOM, conducted visibility modeling using
CALPUFF \13\ based on a number of selected inputs. APS used its modeling results to estimate anticipated visibility improvement from the four different control technology options at the mandatory Class I
Federal areas within a 300 km radius.
EPA disagrees with and is requesting comment on a number of the inputs APS used for modeling. EPA has selected alternative inputs that we have determined are more representative. We have also modeled the resulting visibility improvement at the Class I areas based on our revised inputs. EPA is specifically requesting comment on EPA's and
APS's selection of inputs. EPA's modeled results, also using CALPUFF, are presented below in Tables 17-21. The modeling scenarios are:
\13\ CALPUFF is the model that is recommended for use in predicting visibility impact under the Regional Haze Guidelines. 40
CFR Part 51, App. Y, III.A.3 (``CALPUFF is the best regulatory modeling application currently available for predicting a single source's contribution to visibility impairment and is currently the only EPA-approved model for use in estimating single source pollutant concentrations resulting from the long range transport of primary pollutants. [note omitted]'').
Page 44323
-
Baseline Visibility Impact (modeled by APS and EPA)
-
Wet ESP for PM Control on Units 1-3 (modeled by APS and EPA)
C1. LNB + OFA for NOXon Units 1-5 (modeled by APS)
C2. LNB for NOXon Units 1 and 2 and LNB + OFA on Units 3-5 (modeled by EPA)
-
SCR for NOXon Units 3-5 (modeled by EPA)
E1. SCR + LNB + OFA for NOXon Units 1-5 (modeled by APS)
E2. SCR for NOXon Units 1-5 (modeled by EPA)
APS and EPA modeled baseline and control scenarios using meteorological data from 2001-2003. The baseline scenario uses heat input and pollutant emission rates based on the 24-hour average actual emission rate from the highest emitting day of the meteorological period. The modeling scenarios listed above in C1/C2 and E1/E2 are based on the application of the same, or similar, control technologies but are listed as distinct modeling scenarios because EPA used different emission inputs than APS. b. EPA Modifications to Emission Rate Inputs
The Appendix Y BART Guidelines state that baseline heat input and pollutant emission rates should be based on the 24-hour average actual emission rate from the highest emitting day of the meteorological period modeled. Although the modeling period for the BART analysis submitted by APS is 2001-2003, APS used heat input, NOX,
SO2, and PM emission rates from 2002-2006. Based on our review of the 2001-2003 emissions data that APS reported to the EPA
Clean Air Markets Division (CAMD), we have determined that the heat input and baseline NOXemission rates inputs were generally appropriate, except that several of the highest emitting days for
NOXand heat input occurred in 2001. Therefore, EPA revised the highest heat input rate for Units 1, 3, and 5 based on the 2001- 2003 meteorological period. For NOXemissions, the highest emitting days for Units 1,2, 3, and 5 occurred in 2001 (over the 2001- 2003 period), therefore, we also revised the baseline NOX emission rate for those units. Data from CAMD for Unit 2 and 4 generally agreed with emission inputs used by APS. For SO2 emissions, because the SO2control efficiency for Units 4 and 5 recently increased to 88%, EPA considers it more appropriate to rely on a more recent period (2006-2007) for SO2emissions for Units 4 and 5, rather than using SO2data from the 2001- 2003 meteorological period.
CALPUFF modeling requires additional inputs, including
SO4, representing condensable inorganic PM and fine and coarse filterable PM. For SO4, APS estimated that the condensable inorganic PM was entirely represented by sulfuric acid
(H2SO4) formed during the combustion process
(Scenarios A--C), or from the combustion process together with reactions on the SCR catalyst (Scenarios D and E). APS and EPA both relied on the H2SO4calculation methodology provided by the Electric Power Research Institute (``EPRI''). \14\ The
EPRI method relies on characterization of various sources and sinks of
H2SO4in the boiler and downstream components, such as the air preheater, and particulate matter (PM) and
SO2control devices. For the baseline and non-SCR emissions scenarios (Scenarios A-C), the main difference between APS's and EPA's calculations for H2SO4arises from the assumed loss of H2SO4in the air preheater. APS used a penetration factor \15\ of 0.9 whereas EPA used a penetration factor of 0.49, which is consistent with the 2008 EPRI guidelines.
\14\ Estimating Total Sulfuric Acid Emissions from Stationary
Power Plants--Technical Update, Electric Power Research Institute
(EPRI), Palo Alto, CA, 2008. EPRI Product ID: 1016384.
\15\ We use penetration factor as 1-control factor, such that a penetration factor of 0.9 means 90% of the sulfuric acid penetrates through the control equipment.
Because CAMD data is not available for PM, we relied on filterable
PM emissions used in APS's revised modeling analysis (Supplemental submitted November 2008), based on the maximum of six stack test results from the 2002-2006 period for each unit. APS additionally provided the stack test results in a spreadsheet for each unit over 2002-2006. Although APS reported using the worst-case stack test values in their Supplemental Modeling Report, the lb/MMBtu PM values in Table 5-2 do not match the highest stack test results in the APS's spreadsheet. Therefore, EPA revised the filterable PM values for Units 1-3. We then applied values from AP-42 that estimate for a dry bottom boiler with scrubber (Units 1-3), 71% of filterable PM is
PM10, and 51% of filterable PM is fine PM10
(i.e., PM2.5), thus 20% of filterable PM is coarse
PM10, i.e., 71%-51%. For a dry bottom boiler with a baghouse
(Units 4 and 5), AP-42 estimates that 92% of filterable PM is
PM10, and 53% of filterable PM is fine PM10
(i.e., PM2.5), thus 39% of filterable PM is coarse
PM10, i.e., 92%-53%. APS also estimated elemental carbon
(EC) to be 3.7% of the PM2.5, based on Table 6 of a 2002 draft report prepared for EPA.\16\
\16\ Battye, W, and Boyer, K. Catalog of Global Emissi113on
Inventories and Emission Inventory Tools for Black Carbon. EPA
Contract No. 68-D-98-046, 2002.
In addition to the estimates for PM fine described above, EPA additionally revised the modeling inputs for PM fine to include emissions of hydrogen chloride (HCl) and hydrogen fluoride (HF). AP-42
(1.1 Bituminous and Subbituminous Coal Combustion) provides a single emission factor each for HCl and HF from all coal and boiler types. APS assumed H2SO4to be the only contributor to condensable inorganic PM, and the NPS raised concerns about the exclusion of HCl and HF and recommended these two compounds be factored into the CPM-IOR (SO4) modeling input. Method 202 for measuring condensable PM does not capture HCl and HF, therefore, EPA added these emissions to PM fine rather than SO4.
HCl and HF emission factors in AP-42 (Table 1.1-15) are based on a lb/ton coal basis (1.2 lbs HCl per ton of coal and 0.15 lb HF per ton of coal, which converts to 0.016 lb HCl/mmbtu and 0.007 lb HF/mmbtu using 10496 Btu/lb coal). Footnote (a) to Table 1.1-15 in AP-42 states that these factors apply to both controlled and uncontrolled sources.
The HCl and HF emission factors refer to a 1985 report on HCl and HF prepared for the NAPAP inventory.\17\ This 1985 report shows that the uncontrolled and controlled emission factors for HCl and HF were considered to be the same only because wet scrubbers and FGD systems, which are the only controls used on boilers that have a significant effect on HCl and HF removal, were (at the time) used to control only a small percentage of coal burned in utility boilers (see footnote (a) from Tables 3-6 and 3-7 from the 1985 report). Given that 2 units at
FCPP use wet FGD and 3 units use venturi scrubbers for SO2 control, EPA did not apply the AP-42 emission factor ``as is'' to FCPP.
Furthermore, given that the chlorine content of the coal used by FCPP is much lower than coal from other parts of the U.S., we scaled the HCl emission factor (based on 46 sites from several parts of the country
\18\) for subbituminous coal to account for the low Cl content of FCPP coal compared to average Cl content of U.S. coal.
\17\ Hydrogen Chloride and Hydrogen Fluoride Emission Factors for the NAPAP Inventory, EPA-600/7-85-041, U.S. Environmental
Protection Agency, October 1985.
\18\ See Reference 1 of Table A-1 from the 1985 EPA report.
Page 44324
From the emission factor of 1.9 lb HCl/ton, EPA scaled the emission factor to 0.13 lb HCl/ton coal. Table 3-2 of the 1985 report shows that average Cl content of coal by coal type ranges from 63-1064 ppm (by weight) with lignite and eastern bituminous coals contributing the low and high values, respectively. Table 3-3 shows that average Cl content of coal ranges from 20-1900 ppm (by weight), with Montana coal and
Illinois coal contributing the low and high values, respectively. The average bituminous coal Cl content from the values reported in Table 3- 2 is 736 ppm. From chlorine coal content data collected for the Clean
Air Mercury Rule,\19\ FCPP coal was determined to have 50 ppm Cl.
Therefore, we scaled the HCl emission factor of 1.9 by the Cl content ratio of FCPP to bituminous US coal (50/736) yielding an emission factor of 0.13 lb HCl/ton coal.
\19\ Electric Utility Mercury Information Collection Request
(OMB Control Number 2060-0396): http://www.epa.gov/ttn/atw/combust/ utiltox/utoxpg.html#DA2.
For the fluorine content of coal, Tables 3-2 and 3-3 from the 1985 report show that average F content ranges from 28-141 ppm depending on coal type (lignite and eastern bituminous, respectively), and from 45- 124 depending on the region in the U.S. (Northern Great Plains and Gulf
Province, respectively). Based on trace element data reported in the
U.S. Coal Quality Database,\20\ coal burned by FCPP (from the Navajo
Mine) has an average F content of 80 ppm.\21\ We scaled the HF emission factor of 0.23 lb/ton by the F content ratio of FCPP coal to total US
(80/102), resulting in an FCPP emission factor for HF of 0.18 lb HF/ton coal.
\20\ http://energy.er.usgs.gov/coalqual.htm#submit.
\21\ Based on samples D176206 and D202211.
Using the scaled emission factors of 0.13 lb HCl/ton coal and 0.18 lb HF/ton coal, EPA accounted for additional loss of HCl and HF from the use of flue gas desulfurization (FGD) or venturi scrubbers. Page 19 of the 1985 EPA report describes that wet scrubbers are expected to provide approximately 80% control of HCl and HF from coal-fired utility boilers, and removal of HCl from flue gases with FGD systems is very high (with sodium bicarbonate systems providing 95% control), but little data are available to quantify the HF removal efficiency of FGD systems. We assumed the FGD and venturi scrubbers provided 80% control of HCl and HF. Thus, our HCl and HF emission factors for FCPP are 0.015 lb HCl/MMBtu and 0.0020 lb HF/MMBtu. These HCl and HF emissions were applied as inputs to PM fine for all modeling scenarios.
Table 17--APS and EPA Baseline Emission Rates
Scenario A
Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
APS Modeling Inputs for Baseline Case (all units in lb/hr)
SO2......................................................
464.17
615.12
995.26
2,026.10
2,130.76
SO4......................................................
3.35
3.78
4.65
1.03
1.03
NOX......................................................
1,841.37
1,567.66
1,926.23
5,015.98
4,444.04
SOA......................................................
8.35
9.41
11.58
32.00
32.00
PM fine..................................................
30.74
47.87
52.90
100.93
48.00
PM coarse................................................
12.52
19.49
21.54
77.12
36.67
EC.......................................................
1.18
1.84
2.03
3.88
1.84
EPA Modeling Inputs for Baseline Case (all units in lb/hr)
SO2......................................................
522.54
615.12
1,042.09
2,026.10
2,131.85
SO4......................................................
2.06
2.06
2.65
0.51
0.51
NOX......................................................
2,020.14
1,599.47
1,970.80
5,015.98
4,508.56
SOA......................................................
9.40
9.41
12.13
32.00
32.20
PM fine..................................................
46.29
65.99
70.18
128.93
76.20
PM coarse................................................
15.50
23.52
24.26
77.12
36.69
EC.......................................................
1.46
2.22
2.29
3.88
1.85
Table 18--APS and EPA Emission for PM Control on Units 1-3
Scenario B
Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
APS Modeling Inputs for Baseline Case (all units in lb/hr)
SO2......................................................
464.17
615.12
995.26
2,026.10
2,130.76
SO4......................................................
0.34
0.38
0.47
1.03
1.03
NOX......................................................
1,841.37
1,567.66
1,926.23
5,015.98
4,444.04
SOA......................................................
8.35
9.41
11.58
32.00
32.00
PM fine..................................................
15.34
20.39
22.54
100.93
48.00
PM coarse................................................
11.72
15.58
17.22
77.12
36.67
EC.......................................................
0.59
0.78
0.87
3.88
1.84
EPA Modeling Inputs for Baseline Case (all units in lb/hr)
SO2......................................................
522.54
615.12
1,042.09
2,026.10
2,131.85
SO4......................................................
0.21
0.21
0.27
0.51
0.51
NOX......................................................
2,020.14
1,599.47
1,970.80
5,015.98
4,508.56
SOA......................................................
9.40
9.41
12.13
32.00
32.20
Page 44325
PM fine..................................................
25.49
28.63
34.21
128.93
76.20
PM coarse................................................
13.19
15.58
18.03
77.12
36.69
EC.......................................................
0.66
0.78
0.91
3.88
1.85
Table 19--APS and EPA Emission for PM Control on Units 1-3
Scenario C
Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
APS Modeling Inputs for LNB + OFA (Scenario C1) (in lb/hr)
SO2......................................................
464.17
615.12
995.26
2,026.10
2,130.76
SO4......................................................
3.35
3.78
4.65
1.03
1.03
NOX......................................................
1,010.91
1,051.90
1,078.69
3,561.35
3,155.27
SOA......................................................
8.35
9.41
11.58
32.00
32.00
PM fine..................................................
30.74
47.87
52.90
100.93
48.00
PM coarse................................................
12.52
19.49
21.54
77.12
36.67
EC.......................................................
1.18
1.84
2.03
3.88
1.84
EPA Modeling Inputs for LNB/OFA (Scenario C2) (in lb/hr)
SO2......................................................
522.54
615.12
1,042.09
2,026.10
2,131.85
SO4......................................................
2.06
2.06
2.65
0.51
0.51
NOX......................................................
1,109.06
1,073.25
1,103.65
3,561.35
3,201.08
SOA......................................................
9.40
9.41
12.13
32.00
32.20
PM fine..................................................
46.29
65.99
70.18
128.93
76.20
PM coarse................................................
15.50
23.52
24.26
77.12
36.69
EC.......................................................
1.46
2.22
2.29
3.88
1.85
EPA also disagrees with APS's evaluation of sulfuric acid emissions. Sulfuric acid emissions are estimated to increase as a result of operating an SCR due to additional oxidation of
SO2to SO3on the SCR catalyst. APS used a 1% conversion rate from the SCR catalyst. Yet a Prevention of Significant
Deterioration (PSD) permit issued June 2, 2009, to Coronado Generating
Station by the ADEQ \22\ required the use of an ultra-low conversion catalyst (0.5% conversion) as Best Available Control Technology (BACT).
EPA has determined that APS could also use an ultra-low conversion catalyst. Therefore, in our calculation of H2SO4 emissions from the addition of the SCR, we accounted for a 0.5% conversion of SO2to SO3.
\22\ See http://www.azdeq.gov/environ/air/permits/download/ pastmonth.pdf.
For emissions of ammonia (NH3) resulting from SCR, EPA followed the calculation methodology APS used in its supplemental modeling analysis for FCPP (dated November 2008).
Table 20--EPA Emissions for SCR on Units 3-5
Scenario D
Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
EPA Modeling Inputs for SCR on Units 3-5, No Control Units 1 and 2 (in lb/hr)
SO2......................................................
522.54
615.12
1,042.09
2,026.10
2,131.85
SO4......................................................
2.06
2.06
12.52
2.52
2.54
NOX......................................................
2,020.14
1,599.47
472.99
1,203.84
1,082.05
SOA......................................................
9.40
9.41
12.13
32.00
32.20
PM fine..................................................
46.29
65.99
70.18
128.93
76.20
PM coarse................................................
15.50
23.52
24.26
77.12
36.69
EC.......................................................
1.46
2.22
2.29
3.88
1.85
Table 21--APS and EPA Emissions for SCR on Units 1-5
Scenario E
Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
APS Modeling Inputs for SCR + LNB + OFA (Scenario E1) (in lb/hr)
SO2......................................................
464.17
615.12
995.26
2,026.10
2,130.76
Page 44326
SO4......................................................
30.71
34.61
42.61
9.53
9.58
NOX......................................................
147.31
141.09
192.62
601.92
533.29
SOA......................................................
8.35
9.41
11.58
32.00
32.00
PM fine..................................................
30.74
47.87
52.90
100.93
48.00
PM coarse................................................
12.52
19.49
21.54
77.12
36.67
EC.......................................................
1.18
1.84
2.03
3.88
1.84
EPA Modeling Inputs for SCR (Scenario E2) (in lb/hr)
SO2......................................................
522.54
615.12
1,042.09
2,026.10
2,131.85
SO4......................................................
9.70
9.71
12.52
2.52
2.54
NOX......................................................
484.83
383.87
472.99
1,203.84
1,082.05
SOA......................................................
9.40
9.41
12.13
32.00
32.20
PM fine..................................................
46.29
65.99
70.18
128.93
76.20
PM coarse................................................
15.50
23.52
24.26
77.12
36.69
EC.......................................................
1.46
2.22
2.29
3.88
1.85
-
Ammonia Background
In addition to the different CALPUFF emission rates described above, EPA additionally revised some post-processor settings from those originally used by APS. The USFS indicated that the ammonia background concentrations modeled by APS were underestimated compared to observed concentrations.\23\ EPA agrees and has used a similar back-calculation methodology to the one referenced by the USFS for estimating ammonia background values.
\23\ Letter from Rick Cables (Forest Service R2 Regional
Forester) and Corbin Newman (Forest Service R3 Regional Forester) to
Deborah Jordan (EPA Region 9 Air Division Director) dated March 17, 2009.
Ammonia is important because it is a precursor to particulate ammonium sulfate and ammonium nitrate which degrades visibility. It is present in the air from both natural and anthropogenic sources. The latter may include ammonia slip from the use of ammonia in SCR and SNCR technologies to control NOXemissions.
In our modeling input for ammonia, EPA assumed that the remaining ammonia in the flue gas following SCR reacts to form ammonium sulfate or ammonium bisulfate before exiting the stack. This particulate ammonium is represented in the modeling as sulfate (SO4) emissions. Thus, EPA addressed ammonia solely as a background concentration.
Very little monitored ammonia data is available. The default recommended ammonia background value for arid regions is 1 ppb, as described in the IWAQM Phase 2 document.\24\ Alternative levels may be used if supported by data. To address concerns expressed by APS in their January 2008 BART modeling protocol (p. 4-1) that CALPUFF over- predicts ammonium nitrate in winter, EPA estimated ammonia background for all Class I areas (except Mesa Verde National Park, see below) by back-calculating from measurements at monitors in the areas run by the
IMPROVE program.\25\ IMPROVE monitors do not measure ammonia directly; rather, they measure particulate sulfate and nitrate. In the atmosphere, particulate sulfate and nitrate are essentially all in the form of ammonium sulfate and ammonium nitrate, respectively. Applying their chemical formulas, EPA estimated a lower bound on the amount of ammonia that must have been present to combine with gaseous sulfate and nitrate in order to form the measured particulate sulfate and nitrate.
\24\ Interagency Workgroup On Air Quality Modeling (IWAQM) Phase 2 Summary Report And Recommendations For Modeling Long Range
Transport Impacts (EPA-454/R-98-019), EPA OAQPS, December 1998, http://www.epa.gov/scram001/7thconf/calpuff/phase2.pdf.
\25\ http://vista.cira.colostate.edu/improve/.
EPA performed this back-calculation using 2005-2007 data for all 14
IMPROVE monitors at Class I areas in the modeling domains. For each monitor, EPA used the maximum calculated value for each calendar month to represent the month. Then, for each month, EPA averaged over all monitors, resulting in a single value for each of the 12 calendar months. For the months of May and July, this back-calculation resulted in a somewhat lower value than the IWAQM default of 1 ppb which was also used by APS; for these months EPA used 1 ppb. The back-calculation results ranged from 0.7 ppb in the winter to 1 ppb in summer, except the value of 1.3 ppb in June.
Ammonia background concentrations for Mesa Verde National Park were derived from measured ammonia concentrations in the Four Corners area, as described in Sather et al., (2008).\26\ Monitored data was available within park, but because particulate formation happens within a pollutant plume as it travels, rather than instantaneously at the Class
I area, EPA also examined data at locations outside the park itself.
Monitored 3-week average ammonia at the Substation site, some 30 miles south of Mesa Verde, were as high as 3.5 ppb, though generally levels were under 1.5 ppb. Maximum values in Mesa Verde were 0.6 ppb, whereas other sites' maxima ranged from 1 to 3 ppb, but generally values were less than 2 ppb. EPA used values estimated from Figure 5 of Sather et al., (2008), in the mid-range of the various stations plotted. The results ranged from 1.0 ppb in winter to 1.5 ppb in summer. See Table 22.
\26\ Mark E. Sather et al., 2008. ``Baseline ambient gaseous ammonia concentrations in the Four Corners area and eastern
Oklahoma, USA''. Journal of Environmental Monitoring, 2008, 10, 1319-1325, DOI: 10.1039/b807984f.
Table 22--Ammonia Background Concentration in ppb (POSTUTIL Parameter BCKNH3) for FCPP
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
IWAQM default............... 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Page 44327
APS values.................. 0.2 0.2 0.5 0.5 1.0 1.0 1.0 1.0 1.0 0.5 0.5 0.2
EPA values.................. 0.8 0.7 0.7 1.0 1.0 1.3 1.0 1.0 1.0 1.0 1.0 0.9
EPA values for Mesa Verde... 1.0 1.0 1.3 1.3 1.3 1.3 1.5 1.5 1.5 1.5 1.3 1.0
-
Natural Background
The BART determination guidelines recommend that impacts of sources should be estimated in deciviews relative to natural background.
CALPOST, a CALPUFF post-processor, uses background concentrations of various pollutants to calculate the natural background visibility impact. EPA used background concentrations from Table 2-1 of ``Guidance for Estimating Natural Visibility Conditions Under the Regional Haze
Rule.'' \27\ Although the concentration for each pollutant is a single value for the year, this method allows for monthly variation in its visibility impact, which changes with relative humidity. The resulting deciviews differ by roughly 1% from those resulting from the method originally used by APS.
\27\ U.S. Environmental Protection Agency, EPA-454/B-03-005,
September 2003, on web page http://www.epa.gov/ttn/oarpg/t1pgm.html, with direct link http://www.epa.gov/ttn/oarpg/t1/memoranda/rh_ envcurhr_gd.pdf.
Table 23--Natural Background Concentrations for FCPP and NGS
Concentration
CALPOST parameter
Pollutant
([mu]g/m\3\)
BKSO4........................ ammonium sulfate.....
0.12
BKNO3........................ ammonium nitrate.....
0.10
BKPMC........................ coarse particulates..
3.00
BKOC......................... organic carbon.......
0.47
BKSOIL....................... soil.................
0.50
BKEC......................... elemental carbon.....
0.02
-
Visibility Modeling Results
To assess results from the CALPUFF model and post-processing steps,
EPA used a least-squares regression analysis of all visibility modeling output from the 2001-2003 modeling period to determine the percent improvement in visibility (measured in deciviews) compared to the baseline resulting from the application of control technologies. Table 24 shows EPA's modeled predicted visibility improvements at the 16
Class I areas within a 300 km radius of FCPP.
APS presented visibility improvement by comparing the 98th percentile (8th highest) of the daily maximum deciview (dv) values from
CALPUFF per Class I area, averaged over 2001-2003. As outlined in the 1999 Regional Haze rule (64 FR 35725, July 1, 1999), a one deciview change in haziness is a small but noticeable change in haziness under most circumstances when viewing scenes in a Class I area. Table 25 presents the visibility impacts of the 98th percentile of daily maxima for each Class I area for each year, averaged over 2001-2003, determined for FCPP by APS. Table 26 presents the visibility impacts of the 98th percentile of daily maxima from 2001-2003 for each Class I area determined by EPA.\28\
\28\ EPA did not average the 98th percentiles from each year as did APS, rather EPA used the 98th percentile from all three years taken together. This does not significantly impact the overall results.
Table 24--Percent Improvement in Deciview Impacts From EPA Modeling at Each Class I Area From PM and NOX
Controls at FCPP
Scenario B
Scenario D Scenario E2
(Wet ESP) Scenario C2 (SCR 3-5)
(SCR 1-5)
(%)
(LNB) (%)
(%)
(%)
Arches......................................................
0.4
17
31
49
Bandolier...................................................
0.5
20
37
52
Black Canyon................................................
0.3
22
39
55
Canyonlands.................................................
0.4
15
28
45
Capitol Reef................................................
0.3
17
30
46
Grand Canyon................................................
0.4
19
33
50
Great Sand Dunes............................................
0.4
24
44
42
La Garita...................................................
0.4
24
43
42
Maroon Bells................................................
0.4
25
43
59
Mesa Verde..................................................
0.6
14
27
42
Pecos.......................................................
0.5
21
39
53
Petrified Forest............................................
0.4
20
35
51
San Pedro...................................................
0.6
18
32
47
West Elk....................................................
0.3
24
42
58
Weminuche...................................................
0.5
22
50
55
Wheeler Peak................................................
0.5
22
40
55
Page 44328
Table 25--Impacts of FCPP on Visibility (98th Percentile of Daily Maximum dv) at Sixteen Class I Areas as
Modeled by APS
Visibility impact (dv) after applying:
Baseline --------------------------------------
Wet ESP (B)
LNB (C1)
SCR (E1)
Arches.....................................................
1.98
1.96
1.74
1.23
Bandolier..................................................
1.71
1.70
1.57
1.12
Black Canyon...............................................
1.44
1.43
1.21
0.75
Canyonlands................................................
2.25
2.23
2.06
1.67
Capitol Reef...............................................
1.74
1.73
1.53
1.15
Grand Canyon...............................................
1.07
1.07
0.95
0.66
Great Sand Dunes...........................................
1.02
1.02
1.02
0.62
La Garita..................................................
1.36
1.36
1.08
0.58
Maroon Bells...............................................
1
0.81
0.66
0.35
Mesa Verde.................................................
3.17
3.14
3.01
2.73
Pecos......................................................
1.55
1.54
1.31
0.88
Petrified Forest...........................................
1.21
1.20
1.05
0.68
San Pedro..................................................
2.21
2.18
2.04
1.51
West Elk...................................................
1.22
1.21
1.03
0.56
Weminuche..................................................
1.90
1.68
1.66
0.94
Wheeler Peak...............................................
1.20
1.19
0.97
0.64
Sum of Class I areas...................................
26.03
25.45
22.89
16.07
Table 26--Impacts of FCPP on Visibility (98th Percentile dv) on Sixteen Class I Areas as Modeled by EPA
Visibility Impact (dv) after applying:
Baseline ---------------------------------------------------
Wet ESP
LNB (C2)
SCR(D)
SCR (E2)
Arches.........................................
4.03
4.02
3.24
2.55
1.83
Bandolier......................................
2.91
2.90
2.25
1.81
1.38
Black Canyon...................................
2.36
2.36
1.89
1.44
1.01
Canyonlands....................................
4.89
4.87
4.21
3.76
2.66
Capitol Reef...................................
3.21
3.20
2.44
1.87
1.48
Grand Canyon...................................
1.63
1.63
1.31
0.96
0.81
Great Sand Dunes...............................
1.21
1.20
0.91
0.67
0.54
La Garita......................................
1.71
1.71
1.28
1.05
0.73
Maroon Bells...................................
1.04
1.04
0.77
0.57
0.43
Mesa Verde.....................................
6.48
6.45
5.47
4.90
3.89
Pecos..........................................
2.11
2.10
1.65
1.34
1.06
Petrified Forest...............................
1.51
1.51
1.14
0.97
0.81
San Pedro......................................
3.81
3.80
3.13
2.53
2.01
West Elk.......................................
1.86
1.86
1.41
1.06
0.75
Weminuche......................................
2.79
2.77
2.16
1.58
1.17
Wheeler Peak...................................
1.50
1.50
1.17
0.93
0.74
Sum of Class I areas.......................
43.05
42.90
34.43
27.99
21.29
EPA used higher values for ammonia background concentration than
APS, which resulted in higher modeled visibility impacts of FCPP and larger percent visibility improvement of controls compared to APS modeling. Although the different inputs used by EPA changed the absolute deciview values, it did not change the relative ranking of the controls in terms of deciview benefit. The different natural background concentrations EPA used compared to APS did not significantly change the visibility modeling results.
In their March 16, 2009 letter to EPA, the USFS discusses the need for a more comprehensive characterization of a facility's impacts, particularly, for facilities like FCPP and NGS that affect visibility at multiple Class I areas. To account for cumulative impacts, the USFS suggested accounting for the total dv impact by summing across all days for all Class I areas. EPA agrees that alternative visibility metrics may assist in evaluating the visibility improvement associated with various control options at FCPP and NGS, including taking an average of the 98th percentile of all Class I areas or summing over all days for all Class I areas. Table 27 presents an alternative visibility metric that takes into account the size of the area over which controls provide visibility benefits. The 98th percentile for each Class I area is multiplied by its land area in km\2\ and then summed. EPA is requesting comment on this, and other alternative visibility metrics.
These metrics can then be used as an adjunct to cost effectiveness expressed in $/ton to assist EPA in evaluating the effectiveness of controls at FCPP and NGS on visibility improvement, as expressed in terms of dollar per deciview ($/dv) or $/dv-km\2\.
Page 44329
Table 27--Alternative Visibility Metric
Visibility Impact (dv-km\2\) after applying:
A (Baseline) ---------------------------------------------------------------
B (Wet ESP)
C2 (LNB)
D (SCR 3-5)
E2 (SCR 1-5)
Arches..........................
1,014
1,012
816
615
461
Bandolier.......................
249
246
193
156
119
Black Canyon....................
121
121
89
76
53
Canyon-lands....................
4,991
4,964
4,419
3,961
2,794
Capitol Reef....................
2,433
2,427
1,849
1,405
1,113
Grand Canyon....................
6,443
6,416
4,870
3,714
3,174
Great Sand Dunes................
119
119
88
69
56
La Garita.......................
699
697
518
394
295
Maroon Bells....................
571
569
415
315
238
Mesa Verde......................
1,112
1,109
939
818
666
Pecos...........................
1,574
1,570
1,225
974
780
Petrified Forest................
469
467
374
322
259
San Pedro.......................
505
503
430
347
265
West Elk........................
2,996
2,988
2,221
1,614
1,207
Weminuche.......................
1,525
1,522
1,170
860
636
Wheeler Peak....................
121
121
92
74
59
Sum over all areas..........
24,943
24,852
19,708
15,716
12,175
-
NGS a. Visibility Modeling Scenarios
SRP conducted visibility modeling for NGS using CALPUFF based on estimated emission rates of various pollutants as inputs for the model.
EPA conducted its own CALPUFF modeling using inputs that we determined were more representative.
EPA then modeled anticipated visibility improvements for four different options for installed control technologies. NGS's and EPA's modeling inputs are set forth in Tables 28-32 below. The modeling scenarios are:
-
-
-
Baseline Visibility Impact (modeled by NGS and EPA),
-
LNB + SOFA on Units 1-3 (modeled by NGS and EPA),
-
SCR + LNB + SOFA on Units 1 and 3, LNB + SOFA on Unit 2
(modeled by NGS and EPA),
-
SCR + LNB + SOFA on Units 1 and 3, Half-SCR + LNB + SOFA on
Unit 2 (modeled by EPA),
-
SCR on Units 1-3 (modeled by NGS and EPA).
Scenarios C and E modeled by SRP and EPA were not listed as discrete modeling scenarios as they were for FCPP because the emission inputs for NGS from SRP and EPA, though different for PM fine and
SO4, are more similar to each other in terms of
NOXcontrol than for FCPP. For Scenario E, SRP assumed
NOXemissions to be 0.08 lb/MMBtu, whereas EPA assumed 0.06 lb/MMBtu. b. EPA Modifications to Emission Rate Inputs
Similar to FCPP, for the baseline and non-SCR emissions scenarios
(Scenarios A and B), the main difference between SRP and EPA calculations for H2SO4were from the assumed loss of H2SO4in the air preheater. SRP used a penetration factor of 0.9 whereas EPA used a penetration factor of 0.49, which is consistent with the 2008 EPRI guidelines. Similarly for
H2SO4emissions resulting from the SCR scenarios,
EPA used a 0.5% SO2to SO3conversion rate based on the application of an ultra-low oxidation catalyst.
For all modeling scenarios, EPA included HCl and HF emissions as PM fine modeling inputs and scaled them in a similar manner described for
FCPP. For HCl, EPA used a scaled emission factor of 0.0025 lb/MMBtu, and for HF, EPA used a scaled emission factor of 0.00086 lb/MMBtu.
Table 28--SRP and EPA Baseline Emission Rates (Scenario A)
Unit 1
Unit 2
Unit 3
SRP Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
4.18
4.48
4.36
NOX.............................................................
4,271.42
4,207.50
4,181.67
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
63.86
55.27
79.28
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
EPA Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
3.62
3.87
3.76
NOX.............................................................
4,271.42
4,207.50
4,181.67
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
93.41
86.93
110.05
PM coarse.......................................................
86.89
75.20
107.87
Page 44330
EC..............................................................
2.45
2.12
3.05
Table 29--SRP and EPA Emissions for LNB + SOFA (Scenario B)
Unit 1
Unit 2
Unit 3
SRP Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
4.18
4.48
4.36
NOX.............................................................
2,110.74
2,261.63
2,197.78
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
63.86
55.27
79.28
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
EPA Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
3.62
3.87
3.76
NOX.............................................................
2,110.74
2,261.63
2,197.78
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
93.41
86.93
110.05
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
Table 30--SRP and EPA Emissions for SCR + LNB + SOFA on Units 1 and 3, LNB + SOFA on Unit 2 (Scenario C)
Unit 1
Unit 2
Unit 3
SRP Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
64.01
4.48
66.65
NOX.............................................................
703.58
2,261.63
732.59
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
63.86
55.27
79.28
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
EPA Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
19.90
3.87
20.72
NOX.............................................................
615.63
2,261.63
641.02
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
93.41
86.93
110.05
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
Table 31--EPA Emissions for SCR + LNB + SOFA on Units 1 and 3, Half-SCR + LNB + SOFA on Unit 2 (Scenario D)
Unit 1
Unit 2
Unit 3
EPA Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
19.90
12.60
20.72
NOX.............................................................
615.63
1,696.22
641.02
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
93.41
86.93
110.05
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
Page 44331
Table 32--SRP and EPA Emissions for SCR + LNB + SOFA on Units 1--3 (Scenario E)
Unit 1
Unit 2
Unit 3
SRP Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
64.01
68.59
66.65
NOX.............................................................
703.58
753.88
732.59
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
63.86
55.27
79.28
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
EPA Baseline Modeling Inputs (in lb/hr)
SO2.............................................................
487.75
526.92
576.17
SO4.............................................................
19.90
21.32
20.72
NOX.............................................................
615.63
659.64
641.02
SOA.............................................................
35.18
37.69
36.63
PM fine.........................................................
93.41
86.93
110.05
PM coarse.......................................................
86.89
75.20
107.87
EC..............................................................
2.45
2.12
3.05
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Ammonia Background and Natural Background
For ammonia background values at the Class I areas impacted by NGS,
EPA used the same ammonia values listed in Table 22 above and the same natural background values listed in Table 23. See discussion of ammonia back-calculation methodologies and changes to natural background conditions described in Section II.B.1. d. Visibility Modeling Results
To assess results from the CALPUFF model and post-processing steps,
EPA used a least-squares regression analysis of all visibility modeling output from the 2001-2003 modeling period to determine the percent improvement in visibility compared to the baseline resulting from the application of control technologies. Table 33 shows EPA's modeled predicted visibility improvements at the 11 Class I areas within a 300 km radius of NGS.
SRP presented visibility improvement by comparing the 98th percentile (8th highest) of daily maximum deciview (dv) values from
CALPUFF per Class I area, averaged over 2001-2003. Table 34 presents the visibility impacts of the 98th percentile of daily maxima for each
Class I area for each year, averaged over 2001-2003, determined for NGS by SRP.
Table 35 presents the visibility impacts of the 98th percentile of daily maxima over 2001-2003 for each Class I area determined by EPA.
Table 36 presents the alternative visibility metric determined by EPA for each Class I area.
Table 33--Percent Improvement in Deciview Impacts From EPA Modeling at Each Class I Area From NOX Controls at
NGS
Scenario B
Scenario C
Scenario D
Scenario E
(LNB)
(SCR: 1&3)
(\1/2\ SCR 2)
(SCR: 1-3)
(percent)
(percent)
(percent)
(percent)
Arches..........................................
36
60
65
74
Bryce Canyon....................................
26
47
53
63
Canyonlands.....................................
32
56
62
71
Capitol Reef....................................
25
48
53
63
Grand Canyon....................................
22
43
48
58
Mazatzal........................................
38
60
65
72
Mesa Verde......................................
40
63
68
76
Petrified Forest................................
36
60
65
74
Pine Mountain...................................
38
59
64
71
Sycamore Canyon.................................
36
59
64
72
Zion............................................
31
54
60
69
Table 34--Visibility Impacts (98th Percentile dv) of NGS on Eleven Class I Areas as Modeled by SRP
Visibility Impact (dv) after applying:
Baseline
LNB (B)
SCR (C)
SCR (E)
Arches..........................................
2.05
1.51
1.19
0.99
Bryce Canyon....................................
2.00
1.58
1.36
1.23
Canyonlands.....................................
2.47
1.96
1.53
1.35
Capitol Reef....................................
2.68
2.31
2.06
1.89
Grand Canyon....................................
2.56
2.29
2.25
2.29
Mazatzal........................................
0.71
0.47
0.41
0.38
Mesa Verde......................................
1.42
1.04
0.77
0.58
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Petrified Forest................................
1.52
1.14
0.92
0.76
Pine Mountain...................................
0.66
0.46
0.38
0.34
Sycamore Canyon.................................
1.31
0.92
0.78
0.63
Zion............................................
1.83
1.47
1.26
1.10
Sum of Class I areas........................
19.29
15.15
12.88
11.54
Table 35--Visibility Impacts (98th Percentile dv) of NGS on Eleven Class I Areas as Modeled by EPA
Visibility Impact (dv) after applying:
Baseline
LNB (B)
SCR (C)
SCR (D)
SCR (E)
Arches..........................
3.25
2.08
1.33
1.16
0.89
Bryce Canyon....................
3.66
2.44
1.57
1.39
1.10
Canyonlands.....................
4.37
2.98
1.90
1.65
1.25
Capitol Reef....................
5.48
4.08
2.97
2.71
2.04
Grand Canyon....................
5.41
4.35
3.34
3.06
2.46
Mazatzal........................
1.16
0.73
0.48
0.45
0.37
Mesa Verde......................
2.24
1.33
0.78
0.67
0.52
Petrified Forest................
2.62
1.54
1.00
0.86
0.66
Pine Mountain...................
1.08
0.64
0.42
0.38
0.32
Sycamore Canyon.................
1.96
1.28
0.80
0.71
0.59
Zion............................
3.73
2.65
1.65
1.44
1.05
Sum of Class I areas........
34.95
24.10
16.25
14.48
11.23
Table 36--Alternative Visibility Metric
Visibility Impact (dv-km2) after applying:
A (Baseline)
D (\1/2\ SCR
B (LNB)
C (SCR: 1&3)
2)
E (SCR: 1-3)
Arches..........................
812
514
336
293
223
Bryce Canyon....................
495
324
212
187
147
Canyonlands.....................
4,649
3,071
2,022
1,741
1,320
Capitol Reef....................
4,184
3,127
2,233
2,031
1,566
Grand Canyon....................
21,399
17,219
13,157
12,033
9,698
Mazatzal........................
978
618
410
367
297
Mesa Verde......................
383
226
135
115
87
Petrified Forest................
847
515
313
270
217
Pine Mountain...................
72
44
28
25
22
Sycamore Canyon.................
390
235
162
144
120
Zion............................
1,574
1,104
739
649
494
Sum over all areas..........
24,943
19,708
19,708
15,716
19,708
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Factor 2: Energy and Non-Air Quality Impacts 1. FCPP
The application of LNB and LNB + OFA to control NOXby staging combustion to reduce boiler temperatures will result in reduced
NOXformation as well as reduced combustion efficiency. The reduced combustion temperatures thus result in increased emissions of carbon monoxide (CO), volatile organic compounds (VOCs), and increased unburned carbon in the fly ash, known as loss of ignition (LOI).
Increases in CO, and potential increases in VOC, from LNB or LNB + OFA, may trigger the Prevention of Significant Deterioration (PSD) permitting requirements, including the application of Best Available
Control Technology (BACT) if the emission increases exceed the 100 tpy
CO and 40 tpy VOC significance thresholds. Increased LOI in fly ash may reduce the desirability of the fly ash for sale and reuse.
Emissions of sulfuric acid (H2SO4) from coal fired power plants result from the conversion of sulfur in the coal into SO2and further oxidation to SO3during the combustion process in the boiler. SO3can then combine with moisture (H2O) in the flue gas to form
H2SO4. Fuels high in vanadium can catalyze
SO2to SO3at higher rates than low vanadium fuels and result in higher H2SO4emissions. The use of SCR catalysts, in particular, SCR catalysts that use vanadium, can result in increased emissions of H2SO4.
Emissions increases in H2SO4at existing major stationary sources as a result of the application of SCR for
NOXcontrol will trigger PSD permitting requirements, including the application of BACT, if they exceed the
H2SO4significance threshold of 7 tpy. Add-on control technologies exist to help reduce H2SO4 emissions following SO2to SO3conversion from combustion and SCR,
Page 44333
including injection of reagents (e.g., hydrated lime, sodium bisulfite) to convert H2SO4to particulate matter that is then captured by downstream PM control devices, such as baghouses.
Based on discussions with URS Corporation, the commercial vendor for sodium bisulfite (SBS) injection technology, the expected low concentrations of H2SO4at FCPP, compared to coal-fired facilities in the Midwestern and Eastern states, suggests the application of reagent injection will not effectively reduce
H2SO4emissions from FCPP. Based on a recent PSD permit issued to the Coronado Generating Station in Arizona, the use of an ultra-low conversion catalyst (achieving no more than 0.5%
SO2to SO3conversion) currently represents BACT.
In addition to the impact of SCR on H2SO4 emissions, the application of SCR reduces the energy efficiency of the facility by increasing parasitic load from the use of additional fans to overcome increased resistance created by SCR. 2. NGS
As described above, the use of LNB + SOFA for NOX control results in potential increases in emissions of CO and VOC, and increased LOI of fly ash. Additionally, the impacts associated with
SCR, i.e., H2SO4emissions increases, the limited efficacy of reagent injection for H2SO4control, and energy impacts, also apply to NGS. NGS additionally identified another concern related to SCR resulting from the need for daily deliveries by tanker truck of anhydrous ammonia for the SCR system.
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Factor 3: Existing Controls at the Facility 1. FCPP
Existing controls at FCPP are shown in Table 37.
Table 37--Existing Air Pollution Controls at FCPP
NOX control
PM control
SO2 control
Unit 1......................... none.............. Venturi Scrubber (VS). VS.
Unit 2......................... LNB............... VS--Lime.............. VS--Lime.
Unit 3......................... LNB............... VS--Lime.............. VS--Lime.
Unit 4......................... LNB............... Reverse Gas Fabric
Tray Tower Flue Gas Desulfurization
Filter (Baghouse).
(FGD).
Unit 5......................... LNB............... Baghouse.............. Tray Tower FGD.
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Existing NOXControls at FCCP
For the SCR control case, EPA conducted visibility modeling for
FCPP (Table 21, Scenario E2) without the addition of LNB + OFA, whereas
APS modeled an SCR control case assuming LNB + OFA could provide further control of NOXemissions (Scenario E1). FCPP emits more NOXthan any other coal-fired power plant in the U.S.
This is due to both the size of the facility and the high average concentration of NOXemitted from each unit. Every unit at
FCPP emits NOXat a higher concentration than any other unit in Region IX.
The potential for successfully obtaining significant reductions of
NOXusing only combustion controls, such as LNB, at this facility is limited. The fireboxes for Units 1, 2 and 3 are considered to be too small to effectively utilize modern approaches to low
NOXcombustion which require separated overfire air. Unit 2 was retrofitted with a 1990-designed LNB and, according to APS, had considerable operational problems subsequent to this retrofit. Units 1 and 2 are identical boilers. Thus due to operational difficulties following the Unit 2 retrofit, APS did not attempt a retrofit on Unit 1, which continues to emit NOXat a concentration of 0.8 lb/
MMBtu. Due to their small size, EPA has determined that a retrofit of
Units 1 and 2 with LNB and Unit 3 with LNB + OFA will not provide significant NOXcontrol.
Units 4 and 5 were originally designed and operated with cell burners. This type of combustion burner inherently creates more
NOXthan conventional wall-fired burners. Although these burners were replaced in the 1980s, the design of a cell burner boiler limits the NOXreduction that can be achieved with modern low NOXcombustion techniques. EPA has set different presumptive levels for the expected achievable NOX reductions for cell burner boilers with combustion modifications due to this design limitation. Thus, the efficacy of LNB + OFA on Units 4 and 5 will also be limited by their inherent design. EPA is requesting comment on the potential efficacy of LNB + OFA on all Units at FCPP. b. Existing PM Controls at FCCP
Units 1, 2, and 3 utilize venturi scrubbers for both PM and
SO2control. These scrubbers operate at pressure drops less than 10 inches of water. Venturi scrubbers have not been installed for
PM pollution control on any coal fired EGU in Region IX since the early 1970s. This was principally due to concerns over the ability of venturi scrubbers to continuously meet the 0.10 lb/MMBtu standard in a 1971 regulation. Fossil fuel fired boiler standards for coal fired units were revised for units built after 1978 and the PM limit was lowered to 0.03 lb/MMbtu. Most current coal fired boilers now use baghouses which are capable of meeting PM limits of about 0.01 to 0.012 lb/MMBtu
(Method 5 front half PM measurement).
In Region IX, all other coal fired EGUs controlled by venturi scrubbers have been retrofit with new PM controls. Unit 1 at APS's
Cholla power plant was retrofit with a baghouse in 2007, in order to meet a new 20% opacity standard established by the ADEQ. APS received an extended compliance schedule for meeting that opacity standard to allow for the installation of the new baghouse. Three units at the
Nevada Energy Reid Gardner facility also have venturi scrubbers for PM control. These units are required by a consent decree between Nevada
Energy, and Nevada Department of Environmental Protection and EPA, to install new baghouses in 2010. EPA is requesting comment on whether the existing controls on Units 1-3 at FCPP meet BART for PM. 2. NGS
Existing controls at NGS are shown in Table 38.
Page 44334
Table 38--Existing Air Pollution Controls at NGS
NOX control
PM control
SO2 control
Units 1-3............................ LNB + SOFA \29\......... Hot-side ESP........... Wet FGD
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Factor 4: Remaining Useful Life of Facility 1. FCPP
The remaining useful life of the facility is often expressed in terms of the amortization period used to annualize the costs of control. In its analysis, APS used an amortization period of 20 years, anticipating that the remaining useful life of Units 1-5 is at least 20 years.
\29\ On November 20, 2008, EPA Region IX issued a PSD permit authorizing NGS to modify Units 1-3 with LNB + SOFA over 2009-2011.
EPA is requesting comment on the use of this period of time for the remaining useful life of FCPP. 2. NGS
In its analysis, SRP used an amortization period of 20 years, anticipating that the remaining useful life of Units 1-3 is at least 20 years.
EPA is also requesting comment on the use of this period of time for the remaining useful life of NGS.
-
-
Statutory and Executive Order Reviews
Under Executive Order 12866, entitled Regulatory Planning and
Review (58 FR 51735, October 4, 1993), this is not a ``significant regulatory action.'' Because this action does not propose or impose any requirements, the various statutes and Executive Orders that apply to rulemaking do not apply in this case. In addition, this notice covers two facilities. Any future rulemaking would be separate, one for each facility. Determinations of significance and applicability of any
Executive Order or statute would depend upon the content of each individual rulemaking. Should EPA subsequently determine to pursue rulemaking and propose BART for these facilities, EPA will address the statutes and Executive Orders as applicable to those individual proposed actions.
Nevertheless, the Agency welcomes comments and/or information that would help the Agency to assess any of the following: tribal implications pursuant to Executive Order 13175, entitled Consultation and Coordination with Indian Tribal Governments (65 FR 67249, November 6, 2000); environmental health or safety effects on children pursuant to Executive Order 13045, entitled Protection of Children from
Environmental Health Risks and Safety Risks (62 FR 19885, April 23, 1997); energy effects pursuant to Executive Order 13211, entitled
Actions Concerning Regulations that Significantly Affect Energy Supply,
Distribution, or Use (66 FR 28355, May 22, 2001); Paperwork burdens pursuant to the Paperwork Reduction Act (PRA) (44 U.S.C. 3501); or human health or environmental effects on minority or low-income populations pursuant to Executive Order 12898, entitled Federal Actions to Address Environmental Justice in Minority Populations and Low-Income
Populations (59 FR 7629, February 16, 1994). The Agency will consider such comments during the development of any subsequent rulemaking.
List of Subjects in 40 CFR Part 52
Environmental protection, Air pollution control, Oxides of nitrogen, Particulate matter, Regional haze.
Authority: 42 U.S.C. 7401 et seq.
Dated: August 19, 2009.
Laura Yoshii,
Acting Regional Administrator, Region IX.
FR Doc. E9-20826 Filed 8-27-09; 8:45 am
BILLING CODE 6560-50-P
