Pipeline Safety: Valve Installation and Minimum Rupture Detection Standards

Citation85 FR 7162
Record Number2020-01459
Published date06 February 2020
CourtPipeline And Hazardous Materials Safety Administration
7162
Federal Register / Vol. 85, No. 25 / Thursday, February 6, 2020 / Proposed Rules
DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials
Safety Administration
49 CFR Parts 192 and 195
[Docket No. PHMSA–2013–0255]
RIN 2137–AF06
Pipeline Safety: Valve Installation and
Minimum Rupture Detection Standards
AGENCY
: Pipeline and Hazardous
Materials Safety Administration
(PHMSA), DOT.
ACTION
: Notice of proposed rulemaking.
SUMMARY
: PHMSA is proposing to revise
the Pipeline Safety Regulations
applicable to newly constructed and
entirely replaced onshore natural gas
transmission and hazardous liquid
pipelines to mitigate ruptures.
Additionally, PHMSA is revising the
regulations regarding rupture detection
to shorten pipeline segment isolation
times. These proposals address
congressional mandates, incorporate
recommendations from the National
Transportation Safety Board, and are
necessary to reduce the consequences of
large-volume, uncontrolled releases of
natural gas and hazardous liquid
pipeline ruptures.
DATES
: Persons interested in submitting
written comments on this NPRM must
do so by April 6, 2020.
ADDRESSES
: You may submit comments
identified by the docket number
PHMSA–2013–0255 by any of the
following methods:
Comments should reference Docket
No. PHMSA–2013–0255 and may be
submitted in the following ways:
Federal eRulemaking Portal: http://
www.regulations.gov. This site allows
the public to enter comments on any
Federal Register notice issued by any
agency. Follow the online instructions
for submitting comments.
Fax: 1–202–493–2251.
Mail: U.S. DOT Docket Operations
Facility (M–30), West Building, 1200
New Jersey Avenue SE, Washington, DC
20590.
Hand Delivery: DOT Docket
Operations Facility, West Building,
Room W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590
between 9:00 a.m. and 5:00 p.m.,
Monday through Friday, except Federal
holidays.
Instructions: Identify the docket
number, PHMSA–2013–0255, at the
beginning of your comments. If you mail
your comments, submit two copies. To
confirm receipt of your comments,
include a self-addressed, stamped
postcard.
Note: All comments are posted
electronically in their original form,
without changes or edits, including any
personal information.
Privacy Act Statement
In accordance with 5 U.S.C. 553(c),
DOT solicits comments from the public
to better inform its rulemaking process.
DOT posts these comments, without
edit, including any personal information
the commenter provides, to
www.regulations.gov, as described in
the system of records notice (DOT/ALL–
14 FDMS), which can be reviewed at
www.dot.gov/privacy.
Confidential Business Information
Confidential Business Information
(CBI) is commercial or financial
information that is both customarily and
actually treated as private by its owner.
Under the Freedom of Information Act
(FOIA) (5 U.S.C. 552), CBI is exempt
from public disclosure. If your
comments responsive to this notice
contain commercial or financial
information that is customarily treated
as private, that you actually treat as
private, and that is relevant or
responsive to this notice, it is important
that you clearly designate the submitted
comments as CBI. Pursuant to 49 CFR
190.343, you may ask PHMSA to give
confidential treatment to information
you give to the agency by taking the
following steps: (1) Mark each page of
the original document submission
containing CBI as ‘‘Confidential’’; (2)
send PHMSA, along with the original
document, a second copy of the original
document with the CBI deleted; and (3)
explain why the information you are
submitting is CBI. Unless you are
notified otherwise, PHMSA will treat
such marked submissions as
confidential under the Freedom of
Information Act, and they will not be
placed in the public docket of this
notice. Submissions containing CBI
should be sent to Robert Jagger at U.S.
DOT, PHMSA, PHP–30, 1200 New
Jersey Avenue SE, PHP–30, Washington,
DC 20590–0001. Any commentary
PHMSA receives that is not specifically
designated as CBI will be placed in the
public docket for this matter.
FOR FURTHER INFORMATION CONTACT
:
Technical questions: Steve Nanney,
Project Manager, by telephone at 713–
272–2855. General information: Robert
Jagger, Senior Transportation Specialist,
by telephone at 202–366–4361.
SUPPLEMENTARY INFORMATION
:
I. Executive Summary
A. Purpose of Regulatory Action
B. Summary of the Major Provisions of the
Regulatory Action
C. Costs and Benefits
II. Background
A. General Authority
B. Major Pipeline Accidents
C. National Transportation Safety Board
Recommendations
D. Advance Notices of Proposed
Rulemaking (ANPRM)
E. Pipeline Safety, Regulatory Certainty,
and Job Creation Act of 2011 and Related
Studies
i. Section 4—Automatic and Remote-
Controlled Shut-Off Valves
a. GAO Report GAO–13–168
b. ORNL Report ORNL/TM–2012/411
ii. Section 8—Leak Detection
F. PHMSA 2012 R&D Forum, ‘‘Leak
Detection and Mitigation’’
III. Proposed Rupture Detection and
Mitigation Actions and Analysis of
ANPRM Comments
A. Definition of Rupture
B. Accident Response and Mitigation
Measures
i. Installing Remote Control Valves (RCVs)
and Automatic Shutoff Valves (ASVs)
ii. Standards for Rupture Identification and
Response Times
iii. Using RCVs and ASVs in All Cases
C. Drills to Validate Valve Closure
Capability
D. Maximum Valve Spacing Distance
i. Gas Transmission Pipelines
ii. Valve Spacing in Response to Class
Location Changes
iii. Hazardous Liquid Pipelines
E. Protection of High Consequence Areas
(HCAs)
i. Gas Transmission Pipelines
ii. Hazardous Liquid Pipelines
F. Failure Investigations
IV. Section-by-Section Analysis of Changes to
49 CFR Part 192 for Gas Transmission
Pipelines
V. Section-by-Section Analysis of Changes to
49 CFR Part 195 for Hazardous Liquid
Pipelines
VI. Regulatory Analyses and Notices
I. Executive Summary
A. Purpose of the Regulatory Action
PHMSA seeks notice and comment on
proposed revisions to the Pipeline
Safety Regulations for both gas
transmission and hazardous liquid
pipelines. PHMSA is proposing
regulations to meet a congressional
mandate calling for the installation of
remote-control valves (RCV), automatic
shutoff valves (ASV), or equivalent
technology, on all newly constructed
and fully replaced gas transmission and
hazardous liquid lines. However,
consistent with the mandate, PHMSA
recognizes that there may be locations
where it is not economically,
technically, or operationally feasible to
install RCVs, ASVs, or equivalent
technology. Therefore, PHMSA is
proposing to allow operators to install
manual valves at these locations,
provided operators have a sufficient
justification for using a manual valve
instead of an RCV, an ASV, or
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1
For brevity, reference to ‘‘hazardous liquid
pipelines’’ through the remainder of this NPRM will
include carbon dioxide pipelines as well, unless
otherwise stipulated.
2
A gas pipeline’s class location broadly indicates
the level of potential consequences for a pipeline
release based upon population density along the
pipeline. Class locations are determined as
specified at §192.5(a) by using a ‘‘sliding mile’’ that
extends 220 yards on both sides of the centerline
of a pipeline. The number of buildings within this
sliding mile at any point during the mile’s
movement determines the class location for the
entire mile of pipeline contained within the sliding
mile. Class 1 locations contain 10 or fewer
buildings intended for human occupancy, Class 2
locations contain 11 to 45 buildings, Class 3
locations contain 46 or more buildings, and Class
4 locations have a prevalence of 4-or-more-story
buildings.
3
‘‘Pacific Gas and Electric Company; Natural Gas
Transmission Pipeline Rupture and Fire; San
Bruno, CA; September 9, 2010; NTSB Accident
Report PAR–11/01; Adopted August 30, 2011.
https://www.ntsb.gov/investigations/
AccidentReports/Reports/PAR1101.pdf.
4
‘‘Pipeline Safety: Better Data and Guidance
Needed to Improve Pipeline Operator Incident
Response,’’ Government Accountability Office
Report to Congressional Committees, January 2013.
https://www.gao.gov/assets/660/651408.pdf.
5
‘‘Studies for the Requirements of Automatic and
Remotely Controlled Shutoff Valves and Hazardous
Liquids and Natural Gas Pipelines with Respect to
Public and Environmental Safety;’’ Oak Ridge
National Laboratory; ORNL/TM–2012/411; October
31, 2012. https://www.phmsa.dot.gov/sites/
phmsa.dot.gov/files/docs/technical-resources/
pipeline/16701/finalvalvestudy.pdf.
6
‘‘Leak Detection Study—DTPH56–11–D–
000001;’’ Kiefner and Associates, Inc.; Final Report
No. 12–173; December 10, 2012. https://
www.phmsa.dot.gov/sites/phmsa.dot.gov/files/
docs/technical-resources/pipeline/16691/leak-
detection-study.pdf.
equivalent technology, and provided
that operators appropriately station
personnel to ensure that a manual valve
can be closed within the same 40-
minute timeframe PHMSA is proposing
in this rulemaking for RCVs, ASVs, and
equivalent technology. This will help to
ensure that a consistent level of safety
is provided whether operators use
manual valves, RCVs, ASVs, or
equivalent technology.
This rulemaking (NPRM) is proposing
to apply this installation requirement to
those newly constructed or fully
replaced pipelines that are greater-than-
or-equal-to 6 inches in nominal
diameter. PHMSA is also proposing
regulations to improve pipeline
operators’ responses to large-volume,
uncontrolled release events that may
occur during the operation of certain
onshore gas transmission, hazardous
liquid, and carbon dioxide pipelines of
particular diameters and in specific
locations.
1
This NPRM would define a
‘‘rupture’’ event through certain metrics
or observations, require operators of
applicable lines to meet new regulatory
standards to identify ruptures more
quickly, respond to them more
effectively, and mitigate their impacts.
PHMSA’s existing regulations require
that operators take several steps to
reduce the risk of potential leaks and
failures, including testing and
assessments, continuous monitoring of
operations, and physical surveys and
patrols of their pipelines’ right-of-ways.
Based on congressional direction,
National Transportation Safety Board
(NTSB) safety recommendations from
accident investigations,
recommendations from the Government
Accountability Office (GAO), and
PHMSA’s analysis of incidents and
evolving technology, this rule proposes
to define large-volume, uncontrolled
releases of both natural gas and
hazardous liquids as pipeline
‘‘ruptures’’ and proposes standards to
mitigate those ruptures.
One such rupture occurred on July 25,
2010, in Marshall, Michigan, resulting
in the spill of approximately 800,000
gallons of crude oil into the Kalamazoo
River and approximately $1 billion in
damages. The operator took 18 hours to
confirm the pipeline rupture. Following
confirmation of the rupture, the failed
segment of the pipeline was
immediately isolated using remote-
controlled valves.
Another incident occurred on
September 9, 2010, in San Bruno,
California, when a gas pipeline
ruptured, causing a fire. This incident
involved the uncontrolled release of
natural gas for 95 minutes, severely
hampering firefighting efforts, before the
operator closed the mainline valves. The
incident resulted in 8 deaths, 51 injuries
requiring hospitalization, the
destruction of 38 homes, damage to 70
other homes, and the evacuation of
approximately 300 houses.
These two incidents are examples of
release events where consequences can
be significantly aggravated by some
combination of missed opportunities by
operators, including: (1) Identifying that
a rupture has occurred; (2) failing to
take appropriate and prompt action(s)
once a rupture has been identified,
including calling 911 following the
rupture, activating emergency response
protocols, and notifying first responders
and public officials; and (3) failing to
promptly access and close available
segment isolation valves that would be
most beneficial for mitigating the impact
of the rupture.
Following those incidents, Congress
issued the Pipeline Safety, Regulatory
Certainty, and Job Creation Act of 2011
(2011 Pipeline Safety Act), which
contained several mandates to improve
pipeline safety. Section 4 of the 2011
Pipeline Safety Act requires PHMSA to
issue regulations, if appropriate,
requiring the use of automatic or
remote-controlled shut-off valves, or
equivalent technology, on newly
constructed or replaced natural gas or
hazardous liquid pipeline facilities.
PHMSA is proposing these
regulations to improve operational
practices related to rupture mitigation
and to shorten rupture-segment
isolation times by requiring operators of
applicable lines to identify a rupture
quickly, implement response
procedures, and fully close pipeline
mainline valves to terminate the
uncontrolled release of commodity as
soon as practicable. PHMSA is also
requiring operators to install automatic
shutoff, remote-controlled, or equivalent
valves on newly constructed and
entirely replaced pipelines to meet the
section 4 mandate. PHMSA seeks
comment from the public on these
proposals.
Enbridge, the pipeline operator
responsible for the incident near
Marshall, MI, had remote-control
technology installed on the ruptured
pipeline. However, a failure to identify
the rupture within a short amount of
time rendered the technology essentially
useless. Therefore, PHMSA believes a
regulation requiring the installation of
rupture-mitigating valves should be
paired with a standard delineating when
an operator must identify a rupture and
actuate those valves. PHMSA also
believes that this standard will be most
cost-effective when applied to onshore
hazardous liquid and natural gas
transmission pipelines of certain
diameters in high-consequence areas
(HCA), areas that could affect HCAs (for
hazardous liquid pipelines), and Class 3
and 4 locations (for natural gas
transmission pipelines),
2
where a
release could have the most significant
adverse consequences on public safety
or the environment.
In developing these proposed
regulations, PHMSA considered other
mandates in the 2011 Pipeline Safety
Act, as well as NTSB safety
recommendations that followed the San
Bruno incident;
3
GAO
recommendations on the ability of
operators to respond to commodity
releases in HCAs;
4
technical reports
commissioned by PHMSA on valves and
leak detection from Oak Ridge National
Laboratory (ORNL) and Kiefner and
Associates, respectively;
56
comments
received on related topics through
advance notices of proposed rulemaking
(ANPRM); and information gathered at
public meetings and workshops.
PHMSA believes this approach, as
detailed in this NPRM, will help reduce
the consequences of ruptures through
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‘‘Nominal’’ pipe size is the standard size used
to refer to pipe in non-specific terms and identifies
the approximate inner diameter of the pipe with a
non-dimensional number.
8
https://www.regulations.gov/docket?D=PHMSA-
2010-0229.
9
Details on all of PHMSA’s leak detection
research and development projects can be found at:
https://primis.phmsa.dot.gov/matrix/
PrjQuery.rdm?text1=leak&btn=Modern+Search.
10
Computational Pipeline Monitoring for Liquids
and Pipeline Leak Detection Program Management,
respectively.
improving both rupture identification
and rupture mitigation, including more
rapid and effective isolation of failed
pipeline segments.
B. Summary of the Major Provisions of
the Proposed Regulatory Action
This NPRM will require the
installation of automatic shutoff valves,
remote-control valves, or equivalent
technology, on all newly constructed or
entirely replaced natural gas
transmission and hazardous liquid
pipelines that have nominal diameters
of 6 inches or greater.
7
For the purposes
of this NPRM, PHMSA considers
pipelines to be ‘‘entirely replaced’’
when 2 or more contiguous miles are
being replaced with new pipe. PHMSA
requests comments on this definition of
‘‘entirely replaced’’ in the context of the
Section 4 valve installation mandate
and whether it is reasonable or should
be modified in the future. Additionally,
for gas transmission pipelines, when a
pipeline’s class location changes and
results in pipe replacement to meet the
maximum allowable operating pressure
(MAOP) requirements of the new class
location, an operator would be required
to install or otherwise modify valves as
necessary to comply with valve spacing
requirements and the proposed rupture
identification and mitigation
requirements.
The NPRM also would establish
Federal minimum standards for the
identification of ruptures and the
initiation of pipeline shutdowns,
segment isolation, and other mitigative
actions, which are designed to reduce
the volume of commodity released due
to a pipeline rupture and thereby
minimize potential adverse safety and
environmental consequences. This
NPRM also would establish standards
for improving the effectiveness of
emergency response. Specifically, the
proposed rupture identification and
mitigation regulations include: (1)
Defining the term ‘‘rupture’’ as an event
that results in an uncontrolled release of
a large volume of commodity that can be
determined according to specific criteria
or that has been observed and reported
to the operator; (2) a requirement to
establish procedures for responding to a
rupture; (3) a requirement to declare a
rupture as soon as practicable but no
longer than 10 minutes after initial
notification or indication; (4) a
requirement to immediately and directly
notify the appropriate public safety
answering point (9–1–1 emergency call
centers) for the jurisdiction in which the
rupture is located; and (5) a requirement
to respond to a rupture as soon as
practicable by closing rupture-
mitigation valves, with complete valve
shut-off and segment isolation within 40
minutes after rupture identification.
The term ‘‘rupture-mitigation valve,’’
as it pertains to this proposal, means the
specific valve(s) that the operator would
use to isolate a pipeline segment that
experiences a rupture—the applicable
‘‘shut-off segment’’ as those are
specified in this rulemaking. These
valves can be any combination of
automatic shutoff valves (ASVs),
remote-control valves (RCVs), or
equivalent technology. A ‘‘shut-off
segment,’’ for the purposes of this
NPRM, is the segment of applicable pipe
between the rupture-mitigation valves
closest to the upstream and downstream
endpoints of a high-consequence area, a
Class 3 location, or a Class 4 location so
that the entirety of these areas is
between rupture-mitigation valves.
Multiple high-consequence areas, Class
3 locations, or Class 4 locations can be
contained in a single shut-off segment,
and all valves installed on a shut-off
segment are rupture-mitigation valves.
Additionally, operators would be
required to perform post-accident
reviews of any ruptures or other release
events involving the closure of rupture-
mitigation valves to ensure these
proposed performance objectives are
met and to apply any lessons learned
system-wide. The new rupture
mitigation requirements in this NPRM
would take effect 12 months after the
final rule is published.
In this NPRM, PHMSA is only
allowing operators to install or use
manual valves if they can demonstrate
to PHMSA that it would be
economically, technically, or
operationally infeasible to install or use
an ASV, RCV, or equivalent technology.
Examples of where an ASV, RCV, or
equivalent technology might be
infeasible include locations that may
have issues with communication
signals, power sources, space for
actuators, or physical security.
PHMSA is not proposing additional
valve requirements for smaller diameter
pipelines or leaks that don’t meet the
proposed definition of rupture in this
rulemaking. PHMSA is also not
requiring leak detection equipment on
gas transmission and distribution
pipelines as specifically recommended
by NTSB Recommendation P–11–10.
Pursuant to the findings in the Kiefner
Leak Detection study that is referenced
later in this rulemaking, it is typically
more challenging to detect smaller leaks
in an operationally, technically, and
economically feasible manner. However,
this proposed rule, for both hazardous
liquid and gas transmission pipelines,
requires the installation of pressure
monitoring equipment at all rupture
mitigation valves on both the upstream
and downstream locations of the valve,
which will help operators better detect
ruptures and which can be used for leak
detection.
PHMSA continues to address the
effectiveness of leak detection systems
for other non-rupture type leaks through
its rulemaking on the safety of
hazardous liquid pipelines;
8
research
and development projects, including
work on external-based leak detection
sensors and acoustic pipeline leak
detection systems;
9
and engagement in
new or updated standards being
developed by standard developing
organizations, including API
recommended practices 1130 and
1175.
10
The requirements in this NPRM
of adding pressure detection and
communication equipment at rupture
mitigation valves are expected to drive
further development and installation of
leak detection technology and may help
drive operators to make decisions to
improve the capabilities of their leak
detection systems to detect non-rupture-
type events.
C. Costs and Benefits
Consistent with Executive Order
12866, PHMSA has prepared an
assessment of the benefits and costs of
the NPRM, as well as reasonable
alternatives. Per the Preliminary
Regulatory Impact Analysis (PRIA),
PHMSA estimates the annual costs of
the rule to be approximately $3.1
million, calculated using a 7 percent
discount rate. The costs reflect the
installation of valves on newly
constructed and entirely replaced gas
transmission and hazardous liquid
pipelines, as well as incremental
programmatic changes that operators
will need to make to incorporate the
proposed rupture detection and
response procedures. PHMSA elected
not to quantify the benefits of this
rulemaking and instead discusses them
qualitatively in the PRIA.
PHMSA is posting the PRIA for this
proposed rule in the public docket. In
the PRIA, costs are aggregated by
compliance method to estimate total
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Energy products being shipped through the
nation’s 2.7 million miles of pipelines reach their
destinations without incident 99.997 percent of the
time. https://www.phmsa.dot.gov/sites/
phmsa.dot.gov/files/docs/news/69671/aopl-api-
speech.pdf.
12
National Transportation Safety Board Pipeline
Accident Report; Texas Eastern Transmission
Corporation Natural Gas Pipeline Explosion and
Fire; Edison, New Jersey; March 23, 1994. https://
www.ntsb.gov/investigations/AccidentReports/
Reports/PAR9501.pdf.
costs, by year, for the baseline and
NPRM. The incremental effect of this
rulemaking is estimated by taking the
difference in total costs relative to the
baseline. Costs are then aggregated
across all years in the analysis period
and annualized.
II. Background
A. General Authority
Congress has authorized Federal
regulation of the transportation of gas
and hazardous liquids by pipeline in the
Pipeline Safety Laws (49 U.S.C. 60101 et
seq.), a series of statutes that are
administered by PHMSA. Congress
established the current framework for
regulating pipelines transporting gas in
the Natural Gas Pipeline Safety Act of
1968 (Pub. L. 90–481) and the safety of
hazardous liquid pipelines in the
Hazardous Liquid Pipeline Safety Act of
1979 (Pub. L. 96–129). These laws give
PHMSA the authority and responsibility
to develop, prescribe, and enforce
minimum Federal safety standards for
the transportation of gas and hazardous
liquids by pipeline. PHMSA prescribes
and enforces comprehensive minimum
safety standards for the transportation of
gas and hazardous liquids by pipeline in
49 Code of Federal Regulations (CFR)
parts 190–199. Among those standards,
PHMSA has codified safety standards
for the design, construction, testing,
operation, and maintenance of gas and
hazardous liquid pipelines in 49 CFR
part 192, Transportation of Natural and
Other Gas by Pipeline, and 49 CFR part
195, Transportation of Hazardous
Liquids by Pipeline.
Part 192 prescribes minimum safety
requirements for the transportation of
gas by pipeline, including ancillary
facilities and within the limits of the
outer continental shelf as defined in the
Outer Continental Shelf Lands Act (43
U.S.C. 1331). Part 195 prescribes
minimum safety requirements for
pipeline facilities used in the
transportation of hazardous liquids or
carbon dioxide, including pipelines on
the Outer Continental Shelf.
B. Major Pipeline Accidents
Although transmission pipelines are
generally considered to be a very safe
means of transporting natural gas and
hazardous liquids,
11
they can
experience large-volume, uncontrolled
releases that can have severe
consequences. For example, and
according to PHMSA hazardous liquid
pipeline accident reports from 2006 to
2016, there were 91 reported incidents
on pipelines within HCAs that would
have been reported as ‘‘ruptures’’ per
this proposed rulemaking and would
have triggered this NPRM’s rupture-
mitigation response provisions. Such
accidents can be aggravated by some
combination of: Missed opportunities by
the operator to identify that a rupture
has occurred; failure of operating
personnel to take appropriate action(s)
once a rupture is identified; delays in
accessing and closing available segment
isolation valves; and an inability to
quickly close isolation valves that
would have the most significant impact
in mitigating the consequences of a
rupture. Typically, these types of
incidents (i.e., failure events that result
in rapidly occurring, large-volume
releases) have been the most serious in
terms of monetary and environmental
damages and safety consequences—the
aforementioned 91 hazardous liquid
‘‘ruptures’’ resulted in $1.21 billion
dollars in damage and 88,506 bbls
spilled. The Marshall, MI, and San
Bruno, CA, accidents are examples of
failure events that resulted in rapidly
occurring, large-volume releases on
high-pressure, large-diameter pipelines.
The intent of this NPRM is to improve
operational practices that in turn will
improve rupture mitigation and shorten
rupture isolation times for certain
onshore gas transmission and hazardous
liquid pipelines. ‘‘Rupture isolation
time,’’ as it is discussed in this NPRM,
is the time it takes an operator to
identify a rupture, implement response
procedures, and fully close the
appropriate mainline valves to
terminate the uncontrolled flow of
commodity from the ruptured pipeline
segment.
In accident investigations, PHMSA
and the NTSB have identified issues
relating to the timeliness of rupture
identification and the appropriateness
and timeliness of operators’ responses to
ruptures. Typically, no single aspect
contributes to the deficiencies in
rupture identification and response.
Instead, there were multiple
contributing factors associated with the
technology, equipment, procedures, and
human elements that resulted in
inadequate rupture identification and
response efforts. In some incidents,
certain aspects of an operator’s rupture
identification or response efforts
appeared adequate, but other issues,
such as delayed access to isolation
valves, resulted in an inadequate
response overall. For instance, in the
incident near Marshall, MI, the pipeline
operator had in place leak detection
systems (LDS) and supervisory control
and data acquisition (SCADA) systems
that notified the controller of a potential
rupture within minutes of the actual
event, but issues related to the
operator’s procedures, training, and
personnel response resulted in an
excessive amount of time—18 hours—
before the operator confirmed the
rupture and initiated mitigative actions.
In the incident in San Bruno, CA, the
operator effectively identified there was
a leak through LDS or SCADA systems
but took 95 minutes to isolate the gas
pipeline rupture, which caused the fire
to continue to burn unabated. The NTSB
noted that the operator, Pacific Gas &
Electric (PG&E), lacked a detailed and
comprehensive procedure for
responding to large-scale emergencies
such as a transmission pipeline break,
and that the use of ASVs or RCVs would
have reduced the amount of time taken
to stop the flow of gas.
Prior to these incidents, the NTSB
noted similar issues related to rupture
response in its report on an incident
occurring on March 23, 1994, in Edison
Township, New Jersey.
12
In the Edison
incident, the operator took nearly 2
1
2
hours to stop the flow of gas. The fire
that followed the rupture destroyed 8
buildings, caused the evacuation of
approximately 1,500 apartment
residents, and caused more than $25
million worth of property damage. The
director of the operator’s Gas Control
division stated in the NTSB accident
report that the operator could typically
notify employees to close valves within
5 to 10 minutes after identifying a
rupture and that the time it took to close
a valve depended on the employee’s
travel time to the valve site. In his
experience, he found that employees
could usually arrive at a valve site
within 15 to 20 minutes, but in some
instances it took more than 1 hour for
employees to arrive at certain valves
after being dispatched. In its accident
report, the NTSB concluded that the
lack of automatic- or remote-operated
valves on the ruptured line prevented
the company from promptly stopping
the flow of gas to the failed pipeline
segment, which exacerbated damage to
nearby property. Subsequently, the
NTSB recommended to PHMSA’s
predecessor, the Research and Special
Programs Administration (RSPA), that it
expedite establishing requirements for
installing automatic- or remote-operated
mainline valves on high-pressure
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13
NTSB/PAR–11/01, PB2011–916501, Pacific Gas
and Electric Company Natural Gas Transmission
Pipeline Rupture and Fire.
14
NTSB Safety Recommendation addressed to
PHMSA; September 26, 2011; https://www.ntsb.gov/
safety/safety-recs/recletters/P-11-008-020.pdf.
15
See www.regulations.gov, dockets PHMSA–
2010–0229 and PHMSA–2011–0023, respectively,
for both the ANPRMs and NPRMs.
16
Published January 2013; www.regulations.gov
(Docket ID PHMSA–2013–0255–0002).
17
Published October 31, 2012;
www.regulations.gov (Docket ID PHMSA–2013–
0255–0004).
pipelines in urban and environmentally
sensitive areas to provide for rapid
shutdown of failed pipeline systems (P–
95–1).
As recognized by Congress and
several other stakeholders, these high-
consequence rupture events deserve
special consideration and regulatory
treatment. Accordingly, PHMSA is
proposing a combination of standards
that focus on achieving the
congressional objective of more timely
rupture detection and mitigation in
important areas while also requiring a
broader installation of rupture-
mitigating valves on newly constructed
and entirely replaced pipeline
infrastructure.
C. National Transportation Safety Board
Recommendations
On August 30, 2011, the NTSB issued
its report on the gas transmission
pipeline accident that occurred in San
Bruno, CA, on September 9, 2010.
13
In
its report, the NTSB issued safety
recommendations P–11–8 through P–
11–20 to PHMSA; safety
recommendations P–11–24 through P–
11–31 to PG&E, the operator of the
failed line; and several
recommendations to other entities,
including the Governor of the State of
California, the California Public Utilities
Commission (CPUC), the American Gas
Association (AGA), and the Interstate
Natural Gas Association of America
(INGAA). NTSB safety
recommendations P–11–9, P–11–10, and
P–11–11 recommended that PHMSA
require operators to immediately and
directly notify the appropriate public
safety answering point (9–1–1
emergency call centers) in the
communities and jurisdictions where a
pipeline rupture is indicated; equip
their SCADA systems with tools,
including leak detection systems and
appropriately spaced flow and pressure
transmitters along covered transmission
lines, to identify leaks (and ruptures);
and require automatic shut-off valves
(ASV) or remote-control valves (RCV) be
installed in HCAs and Class 3 and 4
locations with the valves spaced
considering risk analysis factors,
respectively.
14
PHMSA determined that, although the
NTSB directed these recommendations
to onshore gas transmission pipelines in
response to a natural gas transmission
accident, certain aspects of these
recommendations are also applicable to
hazardous liquid pipelines, particularly
as they relate to ruptures.
D. Advance Notices of Proposed
Rulemaking
PHMSA published two ANPRMs
seeking comments regarding the
revision of several topic areas in the
Pipeline Safety Regulations that are
applicable to the safety of hazardous
liquid pipelines (October 18, 2010; 75
FR 63774) and gas transmission
pipelines (August 25, 2011; 76 FR
53086).
15
This NPRM addresses issues
that were raised in the ANPRMs related
to rupture detection and mitigation,
including leak detection, valve spacing,
valve installation, and method of valve
actuation.
In response to the questions in the
ANPRMs, a variety of parties
representing interests from the natural
gas and hazardous liquid industries,
citizen groups, regulators, and local
governments, provided comments.
PHMSA considered these comments as
discussed in Section III of this NPRM.
Separately, PHMSA is addressing
several other topics considered in the
hazardous liquid and gas transmission
ANPRMs, specifically in NPRMs titled
‘‘Safety of Hazardous Liquid Pipelines’’
(October 13, 2015; 80 FR 61610) and
‘‘Safety of Gas Transmission and
Gathering Pipelines’’ (April 8, 2016; 81
FR 20722).
E. Pipeline Safety, Regulatory Certainty,
and Job Creation Act of 2011 and
Related Studies
Public Law 112–9, known as the
‘‘Pipeline Safety, Regulatory Certainty,
and Job Creation Act of 2011’’ (2011
Pipeline Safety Act), was enacted on
January 3, 2012. Several of the 2011
Pipeline Safety Act’s statutory
requirements relate directly to the topics
addressed in the ANPRMs, which have
an impact on this proposed rulemaking.
This NPRM is, in part, a response to the
mandates of section 4 and section 8 of
the 2011 Pipeline Safety Act.
i. Section 4—Automatic and Remote-
Controlled Shut-Off Valves
Section 4 of the 2011 Pipeline Safety
Act directs the Secretary of
Transportation (Secretary), if
appropriate, to require by regulation the
use of ASVs or RCVs, or equivalent
technology, where it is economically,
technically, and operationally feasible,
on hazardous liquid and natural gas
transmission pipeline facilities that are
constructed or entirely replaced after
the date on which the Secretary issues
the final rule containing such
requirements. PHMSA is proposing to
address this mandate by establishing the
minimum standards described in this
NPRM. These standards were also
developed in consideration of NTSB
Recommendations P–11–10 and P–11–
11, the GAO Report GAO–13–168,
‘‘Better Data and Guidance Needed to
Improve Pipeline Operator Incident
Response,’’
16
and ORNL Report/TM–
2012/411, ‘‘Studies for the
Requirements of Automatic and
Remotely Controlled Shutoff Valves on
Hazardous Liquids and Natural Gas
Pipelines With Respect to Public and
Environmental Safety,’’ which was
performed in response to the 2011
Pipeline Safety Act.
17
a. GAO Report GAO–13–168
Section 4 of the 2011 Pipeline Safety
Act also required the development of a
study by the Comptroller General on the
ability of pipeline operators to respond
to a hazardous liquid or gas release from
a pipeline segment located in an HCA.
This study was published by the GAO
in January 2013 and recommended
PHMSA take the following two actions:
1. Improve the reliability of incident
response data to improve operators’
incident response times, and use this
data to evaluate whether to implement
a performance-based framework for
incident response times, and
2. Assist operators in determining
whether to install automated valves by
using PHMSA’s existing information
sharing mechanisms to alert all pipeline
operators of inspection and enforcement
guidance that provides additional
information on how to interpret
regulations on automated valves, and
share approaches used by operators for
making decisions on whether to install
automated valves.
The GAO report noted that defined
performance-based goals, established
with reliable data and sound agency
assessments, could result in improved
operator response to incidents, with
ASV and RCV installation and use being
one of the determining factors. The GAO
further noted that, although the current
PHMSA regulations for incident
response and the installation and use of
ASVs and RCVs are performance-based,
they are very general, currently
requiring operators to respond to
incidents in a ‘‘prompt and effective
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For natural gas and hazardous liquid pipelines,
§§192.615(a)(3) and 195.402(e)(2), respectively.
19
Requirements for ASV and RCV installation are
at §192.935(c), and requirements for EFRD
installation are at §195.452(i)(4).
20
A break in the pipeline that involves the
opening of the pipe in either the circumferential or
longitudinal direction.
manner,’’
18
and requiring operators to
install ASVs, RCVs, or emergency flow
restricting devices (EFRD) if an operator
determines, through risk analysis, such
valves are necessary to protect HCAs.
19
More clearly defined goals can help
operators identify actions that could
improve their ability to respond to
certain types of incidents consistently
and promptly, though identical incident
response actions are not appropriate for
all circumstances due to pipelines
having variable locations, equipment
needs, configurations, and operating
conditions. PHMSA agrees with the
GAO’s conclusions that a more specific
standard, in conjunction with carefully
selected requirements, could be more
effective in improving incident response
times, particularly when ruptures are
involved.
The GAO report also concluded that
the primary advantage of installing and
using automated valves is that operators
can respond more quickly to isolate the
affected pipeline segment and reduce
the amount of commodity released.
Although the report suggested that using
automated valves can have certain
disadvantages, including the potential
for accidental closures, which makes it
appropriate for operators to decide
whether to install automated valves on
a case-by-case basis, the report
recognized that a faster incident
response time could reduce the amount
of property damage from secondary fires
(after an initial pipeline rupture) by
allowing fire departments to extinguish
the fires sooner. In addition, for
hazardous liquid pipelines, a faster
incident response time could result in
lower costs for environmental
remediation efforts and less commodity
loss.
PHMSA applied these principles and
the GAO’s findings and
recommendations in developing the
standards proposed in this NPRM. The
proposed amendments in this NPRM
would also include new, specific, post-
accident review requirements in
§§ 192.617(a) and 195.402(c)(5)(i) and
(ii). Operators would make those post-
accident reviews available for PHMSA
to inspect, and PHMSA could use those
reviews in disseminating lessons
learned to other operators and to better
inform future rulemakings. The GAO
report may be reviewed at http://
www.regulations.gov by searching for
Docket No. PHMSA–2013–0023.
b. ORNL Report ORNL/TM–2012/411
In March 2012, PHMSA requested
assistance from ORNL to perform a
study to address the issues outlined in
Section 4 of the 2011 Pipeline Safety
Act and those raised by the NTSB in its
accident report for the September 9,
2010, San Bruno natural gas pipeline
incident. The ORNL study assessed the
effectiveness of valve-closure swiftness
in mitigating the consequences of
natural gas and hazardous liquid
pipeline releases on public and
environmental safety. It also evaluated
the technical, operational, and
economic feasibility and potential
benefits of installing ASVs and RCVs in
newly constructed and fully replaced
pipelines. The study concluded that:
1. In general, installing ASVs and
RCVs on newly constructed and fully
replaced natural gas transmission and
hazardous liquid pipelines is
technically feasible, provided sufficient
space is available for the valve body,
actuators, power source, sensors and
related electronic equipment, and
personnel required to install and
maintain the valve; and is operationally
feasible, provided the communication
links between the RCV site and the
control room are continuous and
reliable.
2. There is evidence that it is
economically feasible to install ASVs
and RCVs on newly constructed and
fully replaced natural gas transmission
and hazardous liquid pipelines and the
benefits would exceed the costs for the
release scenarios considered in the
study. However, it is necessary to
consider site-specific variables in
determining whether installing ASVs or
RCVs on newly constructed or fully
replaced pipelines is economically
feasible in a particular situation.
3. Installing ASVs and RCVs on newly
constructed and fully replaced natural
gas and hazardous liquid pipelines can
be an effective strategy for mitigating
potential fire consequences resulting
from a release and subsequent ignition.
Adding automatic closure capability to
valves on newly constructed or fully
replaced hazardous liquid pipelines can
also be an effective strategy for
mitigating potential socioeconomic and
environmental damage resulting from a
release that does not ignite.
4. For hazardous liquid pipelines,
installing ASVs and RCVs can be an
effective strategy for mitigating potential
fire damage resulting from a pipe
opening-type breaks
20
and subsequent
ignition, provided the leak is detected
and the appropriate ASVs and RCVs
close completely so that the damaged
pipeline segment is isolated within 15
minutes after the break.
PHMSA used the conclusions of the
ORNL Report in developing this NPRM
and as a basis for proposing to
implement standards for valve
installation per Section 4 of the 2011
Pipeline Safety Act. The report may be
reviewed at http://www.regulations.gov
by searching for Docket No. PHMSA–
2013–0255–0004.
ii. Section 8—Leak Detection
Section 8 of the 2011 Pipeline Safety
Act required the Secretary to submit to
Congress a report on leak detection
systems (LDS) utilized by operators of
hazardous liquid pipeline facilities,
including transportation-related flow
lines, and to establish technically,
operationally, and economically feasible
standards for the capability of leak
detection systems to detect leaks.
PHMSA responded to the 2011
Pipeline Safety Act’s Section 8 mandate
by contracting with Kiefner and
Associates, Inc. to prepare a leak
detection study. The Kiefner study
examined LDS used by operators of
hazardous liquid and natural gas
transmission pipelines and included an
analysis of the technical limitations of
current LDS, the ability of the systems
to detect ruptures and small leaks that
are ongoing or intermittent, and what
can be done to foster development of
better technologies. It also reviewed the
practicality of establishing technically,
operationally, and economically feasible
standards for LDS capabilities. The
study addressed five tasks defined by
PHMSA:
Assess past incidents to determine
if additional LDS may have helped to
reduce the consequences of the
incident;
Review installed and currently
available LDS technologies, along with
their benefits, drawbacks, and their
retrofit applicability to existing
pipelines;
Study current LDS operational
practices used by the pipeline industry;
Perform a cost-benefit analysis of
deploying LDS on existing and new
pipelines; and
Study existing LDS standards to
determine what gaps exist and if
additional standards are needed to cover
LDS over a larger range of pipeline
categories.
The authors of the Kiefner study were
tasked only to report data and technical
and cost aspects of LDS. Although the
Kiefner study did not provide any
specific conclusions or
recommendations related to leak
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21
Pipeline Safety: Safety of Hazardous Liquid
Pipelines; 80 FR 61609; October 13, 2015.
22
Improving Leak Detection System Design
Redundancy and Accuracy, DTPH56–14–H–00007
(End: April 2017); Emissions Quantification
Verification Process, DTPH5615T00012L (End:
December 2017); Framework for Verifying and
Validating the Performance and Viability of
External Leak Detection Systems for Liquid and
Natural Gas Pipelines, DTPH5615T00004L (End:
March 2018)
23
https://primis.phmsa.dot.gov/meetings/
MtgHome.mtg?mtg=77. For details on the meeting,
please see the summary report at https://
primis.phmsa.dot.gov/rd/mtgs/071812/2012_RD_
ForumSummaryReport.pdf.
24
In the Matter of Viking Gas Transmission, Final
Order, C.P.F. No. 32102 (May 1, 1998).
detection system standards, its content
did inform this NRPM, acknowledging
that pressure/flow monitoring (leak
detection techniques) will consistently
and reliably catch large volume,
uncontrolled release events such as
ruptures. Therefore, PHMSA has
proposed that valves designated as
rupture-mitigation valves for this
rulemaking be outfitted with equipment
or other means to monitor valve status,
commodity pressures, and flow rates.
Also, the report noted that operator
procedures may have allowed ignoring
alarms, restarting pumps, or opening
valves during large releases.
The standard PHMSA is proposing in
this rulemaking intends to reduce the
frequency of these errors by requiring an
operator to determine a rupture is
occurring within 10 minutes following
the first notification to the operator or
following specific criteria involving
throughput. PHMSA is considering
alternate timeframes for rupture
confirmation for this rulemaking.
PHMSA notes that a 10-minute
confirmation standard would be
consistent with certain industry
practices. For example, in its report
following the incident near Marshall,
MI, the NTSB noted that the operator
had procedures in its operations manual
that restricted the operation of a
pipeline for longer than 10 minutes
when the pipeline was operating under
unknown circumstances. This
procedure was adopted following a 1991
rupture and release by the same
operator. PHMSA welcomes comments
from stakeholders on the feasibility,
reasonableness, and adequacy of the
proposed 10-minute rupture
confirmation standard.
The proposed accident review
following these ruptures can also help
drive operators to implement lessons
learned system-wide and assist PHMSA
in providing industry-wide guidance
regarding overarching performance
issues. The report may be reviewed at
http://www.regulations.gov by searching
for Docket No. PHMSA–2013–0018.
PHMSA is not proposing specific
metrics to address smaller, non-rupture-
type leaks in this rulemaking. PHMSA
is also not proposing to require leak
detection equipment on gas
transmission and distribution pipelines
as expansively as recommended by
NTSB recommendation P–11–10, which
recommended that all operators of
natural gas transmission and
distribution pipelines equip their
supervisory control and data acquisition
systems with tools to assist in
recognizing and pinpointing the
location of leaks, including line breaks.
Pursuant to the findings in the Kiefner
Leak Detection study, it is typically
more challenging to detect smaller leaks
in an operationally, technically, and
economically feasible manner. Further,
the report notes that LDS with the same
technology, when applied to two
different operating pipeline systems,
can have very different results. In short,
one size does not fit all, and
determining a reasonable, minimum
Federal standard for safety comes with
several challenges. However, this
NPRM, for both onshore hazardous
liquid and gas transmission pipelines,
would require the installation of
pressure monitoring equipment at all
rupture mitigation valves on both the
upstream and downstream locations of
the valve. This requirement incorporates
an aspect of NTSB Recommendation P–
11–10 that will help operators to better
detect ruptures, which should drive
further development and installation of
leak detection technology, and may help
drive operators to make decisions to
improve the capabilities of their current
leak detection systems to detect non-
rupture type events. PHMSA continues
to address the effectiveness of LDS for
other non-rupture type leaks through a
rulemaking,
21
engagement in new or
updated standards being developed by
standard developing organizations, and
through the development of research
and development projects.
22
F. PHMSA 2012 R&D Forum, ‘‘Leak
Detection and Mitigation’’
PHMSA sponsored a workshop on
leak detection and expanded EFRD use,
in Rockville, MD, on March 27–28,
2012. Additionally, a Government and
Industry Pipeline Research and
Development (R&D) Forum was held in
Arlington, VA, on July 18–19, 2012.
23
PHMSA periodically holds 2-day R&D
forums to generate a national research
agenda that fosters solutions for the
many challenges facing pipeline safety
and environmental protection. The R&D
forum allowed public, government, and
industry pipeline stakeholders to
develop a consensus on the technical
gaps and challenges for future research.
It also enabled stakeholders to discuss
ways to reduce duplication of programs,
consider ongoing research efforts, and
leverage resources to achieve common
objectives. Participants discussed the
development of leak detection
technology for all pipeline types (from
any deployment platform) and the
capabilities and limitations of current
leak-detection technologies. A working
group convened for the meeting for the
topic of leak detection identified four
gaps for future research, which were: (1)
To reduce false alarms of leak detection
systems; (2) leak detection technology,
standards, and knowledge for new and
existing systems; (3) smart system
development; and (4) mobile-based leak
detection system testing.
III. Proposed Rupture Identification
and Mitigation Actions and Analysis of
ANPRM Comments
In response to the congressional
mandates contained in the 2011
Pipeline Safety Act, recommendations
from the NTSB and GAO, comments
received to both ANPRMs, discussions
at PHMSA’s public workshops, and the
results of the studies and analyses
described above, PHMSA is proposing
standards for valve installation, rupture
recognition and timely mitigation, and
valve shut-off and location requirements
for segment isolation. These actions are
intended to minimize consequences
from ruptured pipeline segments and
improve the effectiveness of emergency
response.
The proposed valve installation
requirement applies to all newly
constructed and entirely replaced gas
transmission and hazardous liquid
pipelines with nominal diameters of 6
inches or greater. For the purposes of
this rulemaking, PHMSA proposes to
define ‘‘entirely replaced’’ pipelines as
those pipelines where 2 or more
contiguous miles are being replaced
with new pipe. Operators of these lines
would be required to install automatic
shutoff valves, remote-control valves, or
equivalent technology at the valve
spacing intervals or locations already
specified in the current regulations. In
the case of ‘‘entirely replaced’’
pipelines, valves that are directly
associated with or are otherwise
impacted by the replacement project
would need to be upgraded to automatic
shutoff, remote control, or equivalent
valve technology. In the May 1, 1998,
final order to Viking Gas
Transmission,
24
PHMSA notes that
§ 192.13(b) states ‘‘no person may
operate a segment of pipeline [. . .] that
is replaced, relocated, or otherwise
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changed [. . .], unless the replacement,
relocation, or change has been made
according to the requirements in [part
192].’’ In that final order, PHMSA stated
it expected the operator to ensure that
any future pipeline replacements
comply with the valve spacing
requirements at § 192.179. Therefore,
even if a replaced segment does not
have a valve, operators would need to
ensure that the replaced segment meets
the spacing requirements at § 192.179
and would need to ensure, per this
rulemaking, that any valves installed for
compliance also meet the standard of
being automatic shut-off, remote-
control, or equivalent technology. In the
case of hazardous liquid pipelines,
maximum valve spacing mileages are
not specified under the current
regulations, and PHMSA has proposed
valve spacing for those pipelines
constructed following the issuance of
the final rule. The valves installed per
the NPRM’s provisions for both gas
transmission and hazardous liquid
pipelines would also be subject to the
40-minute rupture-mitigation closure
requirement and the monitoring
requirements of the rulemaking.
These proposed rupture identification
and mitigation regulations include: (1)
Defining the term ‘‘rupture’’ as a
significant breach of a pipeline that
results in a large-volume, uncontrolled
release of commodity that can be
determined according to specific criteria
or that has been observed and reported
to the operator; (2) a requirement to
establish procedures specifically for
responding to a rupture based on the
definition; (3) a requirement to declare
a rupture as soon as practicable but no
longer than 10 minutes after initial
notification or indication; (4) a
requirement to immediately and directly
notify the appropriate public safety
answering point (9–1–1 emergency call
centers) for the jurisdiction in which the
rupture is located; and 5) a requirement
to respond to a rupture as soon as
practicable by closing rupture-
mitigation valves, with complete valve
shut-off and segment isolation within 40
minutes after rupture identification.
Rupture identification occurs when a
rupture is reported to, or observed by,
pipeline operating personnel or a
controller.
The term ‘‘rupture-mitigation valve,’’
as it pertains to this proposal, means the
specific valve(s) that the operator would
use to isolate a pipeline segment that
experiences a rupture—the applicable
‘‘shut-off segment’’ as specified in this
NPRM. These valves can be any
combination of ASVs, RCVs, or
equivalent technology upon review by
PHMSA, and they would be required to
comply with the proposed new rupture
mitigation timing, testing,
communication, maintenance, and
inspection requirements of this NPRM.
PHMSA is also proposing operators
periodically verify, through drills, that
their rupture-mitigation valves can
reliably meet the standard outlined
above and that any communications
equipment necessary for valve actuation
functions as needed. Additionally,
operators would be required to perform
post-accident reviews of any ruptures or
other release events involving the
closure of rupture-mitigation valves to
ensure these proposed performance
objectives are met and that any lessons
learned can be applied system-wide.
Regarding the proposal for
immediately and directly notifying the
appropriate public safety answering
point (PSAP) for the jurisdiction in
which the rupture is located, per
PHMSA’s Advisory Bulletin published
on October 11, 2012 (77 FR 61826),
PHMSA believes that immediate
communication should be established
between pipeline facility operators and
PSAP staff when there is any indication
of a pipeline rupture or other emergency
condition that may have a potential
adverse impact on public safety or the
environment. PHMSA recommends that
pipeline facility operators ask their
applicable PSAP(s) if there are any other
reported indicators of possible pipeline
emergencies such as odors, unexplained
noises, product releases, explosions,
fires, etc., as these reports may not have
been linked to a possible pipeline
incident by the callers contacting the
9–1–1 emergency call center. This early
coordination will facilitate the timely
and effective implementation of the
pipeline facility operator’s emergency
response plan and coordinated response
with local public safety officials.
PHMSA is not proposing specific
metrics to address smaller, non-rupture-
type leaks in this NPRM. PHMSA is also
not proposing to require leak detection
equipment on gas transmission and
distribution pipelines as specifically
recommended by NTSB
recommendation P–11–10. Pursuant to
the findings in the Kiefner Leak
Detection study, it is typically more
challenging to detect smaller leaks on
pipelines in an operationally,
technically, and economically feasible
manner. However, this NPRM, for both
hazardous liquid and gas transmission
pipelines, requires the installation of
pressure monitoring equipment at all
rupture mitigation valves on both the
upstream and downstream locations of
the valve, which will help operators to
better detect ruptures and which can be
used for leak detection when leak
detection technology becomes further
developed. PHMSA continues to
address the effectiveness of leak
detection systems for other non-rupture
type leaks through other rulemakings,
R&D projects, and engagement in new or
updated standards being developed by
standard developing organizations.
The rupture-mitigation provisions of
this NPRM, and the related comments to
the major topic areas of this NPRM, are
discussed below:
A. Definition of Rupture
Section 4 of the 2011 Pipeline Safety
Act requires PHMSA to, if appropriate,
issue regulations requiring the use of
ASVs or RCVs, or equivalent
technology, where economically,
technically, and operationally feasible,
on newly constructed or entirely
replaced transmission pipeline
facilities. PHMSA notes, though, that
there may be little benefit to the
installation of these valves if there is not
a threshold requiring their use to
mitigate the consequence of large
releases.
While some individual operators have
installed ASVs and RCVs in response to
recent high-profile incidents, and
existing regulations require operators to
consider these types of valves as
additional mitigative measures in HCAs,
the continued occurrence of incidents
with unnecessarily slow response times
suggests that operators may not be fully
accounting for the social costs of
unmitigated large-scale release events in
their risk analysis, emergency planning,
and valve automation decisions.
PHMSA is proposing a new definition
for the term ‘‘rupture’’ for both natural
gas and hazardous liquid pipelines in
parts 192 and 195, respectively, that
operators must properly identify and
subsequently take mitigative action
against as proposed in this NPRM.
The term ‘‘rupture,’’ as defined and
applied in these proposed regulations, is
meant to encompass any type of large-
volume, rapidly occurring, and
uncontrolled release or failure event.
Ruptures would include events that
have rupture-like characteristics in
terms of pressure and flow profiles,
including but not limited to failures due
to mechanical punctures, line breaks
and other large-scale failures, seam
splits, large through-wall cracks,
sheared lines due to natural or other
outside force damage, and valves
inadvertently left open.
A rupture, as defined in this NPRM,
would include any of the following
events that involve an uncontrolled
release of a large volume of product over
a short period of time: An unanticipated
or unplanned pressure loss of 10
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25
Oak Ridge National Laboratory; ‘‘Studies for
the Requirements of Automatic and Remotely
Controlled Shutoff Valves on Hazardous Liquids
and Natural Gas Pipelines with Respect to Public
and Environmental Safety;’’ ORNL/TM–2012/411;
October 31, 2012; Section 5, pgs. 175–186.
26
Carey and Rogers. 2011. PG&E officials grilled
about automatic shut off valves. Silicon Valley
MercuryNews.com, http://www.mercurynews.com/
san-bruno-fire/ci_17510209?nclick_check=1, posted
3/1/11.
27
California Public Utilities Commission. 2012.
‘‘CPUC Approves Pipeline Safety Plan for PG&E;
Increases Whistleblower Protections.’’ http://
docs.cpuc.ca.gov/PublishedDocs/Published/G000/
M040/K531/40531580.PDF
28
Carey and Rogers. 2011. PG&E officials grilled
about automatic shut off valves. Silicon Valley
MercuryNews.com, http://www.mercurynews.com/
san-bruno-fire/ci_17510209?nclick_check=1, posted
3/1/11.
29
NTSB Accident Report; NTSB/PAR–11/01;
PG&E Natural Gas Transmission Rupture and Fire;
San Bruno, California; September 9, 2010; Pgs. 56–
57.
30
M. Stephens, ‘‘A Model for Sizing High
Consequence Areas Associated with Natural Gas
Pipelines,’’ GRI–00/0189, Gas Research Institute,
October 2000; and C.R. Sparks, ‘‘Remote and
Automatic Main Line Valve Technology
Assessment,’’ Gas Research Institute, July 1995.
31
Remotely Controlled Valves on Interstate
Natural Gas Pipelines (Feasibility Determination
Mandated by the Accountable Pipeline Safety and
percent or more, occurring within a time
interval of 15 minutes or less (with
certain specific exceptions relevant to
gas and liquid pipelines); an
unexplained flow-rate change, pressure
change, instrumentation indication, or
equipment function; and an apparent
large-volume, uncontrolled release of
gas or a failure observed by operator
personnel, the public, or public
authorities. The term ‘‘rupture’’ as
defined in this NPRM is only applicable
as it would pertain to the proposed
regulations in parts 192 and 195 and
should not be confused with the term
‘‘rupture’’ as it is utilized in other
PHMSA applications, such as in
incident and accident reporting forms
and other general PHMSA documents
and records. For the purposes of those
other applications, operators should
consult the instructions for those forms
to find the definition of ‘‘rupture,’’ as it
will be distinct from the term’s
proposed use in parts 192 or 195 per
this rulemaking. PHMSA welcomes
comment on this proposed definition of
rupture and the usages of the term as
they are proposed.
Although there are key differences in
the behavior of gas pipeline ruptures
and hazardous liquid pipeline ruptures,
prompt identification, rapid system
shutdown, and segment isolation are
objectives common to both. Both types
of ruptures have increased risks of
adverse consequences as the time
lengthens for both system shutdown and
segment isolation. In the case of
hazardous liquid pipelines, the volume
of product released increases and
spreads further over the surrounding
terrain or in water as response and
isolation times are prolonged, which
significantly increases the potential for
adverse consequences. As it can take an
area affected by a hazardous liquid spill
months or even years to be restored to
a pre-accident state, limiting the amount
of product released and the size of the
affected area are of great importance.
For gas pipelines, a rupture results in
a sudden release of energy that is
sustained for longer periods of time
even after the system is shut down, as
the pressurized gas expands into the
atmosphere and remains in relative
proximity to the failure site in most
cases. When gas ruptures ignite, the
length of time that the gas pipeline is
not shut down and isolated leads to
consequences, such as fires, that may
otherwise be containable but spread
outward and cause significant
additional damage beyond the
immediate impact zone.
In both cases, the quick isolation of a
ruptured segment does not significantly
alter the immediate impact of the
rupture even though the extended
consequences can be significantly
reduced.
25
Therefore, this rulemaking is
expected to drive improvement in
rupture response and isolation times to
reduce a rupture’s extended
consequences.
The rupture-mitigation requirements
of any final rule that are based on the
new rupture definition would take effect
12 months after the rulemaking becomes
effective, and the definition itself would
be incorporated with the other
definitions for parts 192 and 195 in
§ 192.3 for onshore gas transmission
pipelines and in § 195.2 for onshore
hazardous liquid pipelines,
respectively.
B. Accident Response and Mitigation
Measures
i. Installing RCVs and ASVs
Several operators and industry trade
groups, including INGAA, AGA,
American Public Gas Association
(APGA), Atmos, MidAmerican,
Dominion East Ohio, and TransCanada,
noted in the ANPRM that installing
RCVs and ASVs will not prevent
incidents and that existing requirements
allow for safe and reliable service.
Chevron commented that operators
should have the flexibility to select the
most effective measures based on
specific locations, risks, and conditions
of the pipeline segment. PHMSA notes
that, following the San Bruno incident,
PG&E rapidly installed ASVs where
possible and stated there was sufficient
basis to deploy such valves; according
to a CPUC press release, the workplan
it approved for PG&E would install 228
automated shut-off valves from 2012–
2014.
26 27
In comparison, in 2006, PG&E
concluded that most of the damage from
a rupture would take place in the first
30 seconds before shut-off valves could
stop the flow of gas.
28
Gas transmission
operators have previously cited a Gas
Research Institute study from 1998 as
the basis for concluding that the
installation of RCVs is not cost-effective
since, in most cases, injury or death
occurs so near to the time of pipeline
rupture that RCVs may not respond
quickly enough. A PG&E internal
memorandum from 2006 (subsequently
released to the public) documenting its
consideration of installing ASVs and
RCVs on lines pointed to this study
when concluding that the use of an ASV
or RCV as a prevention and mitigation
measure in an HCA would have ‘‘little
or no effect on increasing human safety
or protecting properties,’’ and did not
recommend using either as a general
mitigation measure.
29
However, the NTSB investigation of
the San Bruno incident and research by
ORNL suggests there are real benefits to
more rapid valve closure due to faster
emergency response. As the NTSB
stated, the total heat and radiant energy
released by the burning gas was directly
proportional to the time gas flowed
freely from the ruptured pipeline.
Because the operator took 95 minutes to
stop the flow of gas and isolate the
rupture, the natural gas-fed fire
continued to ignite homes and
vegetation, contributing to the extent
and severity of property damage and
increasing the life-threatening risks to
residents and emergency responders. It
wasn’t until 95 minutes after the rupture
that firefighters could safely approach
the rupture site and begin containment
efforts due to the intensity of the fire.
Firefighting continued for 2 days after
the flow of gas stopped, and over 900
emergency responders were deployed.
The use of ASVs or RCVs would have
reduced the amount of time taken to
stop the flow of gas and would have
shortened the time the site was
inaccessible to emergency responders.
Additionally, studies have indicated
that a prolonged gas-fed fire leads to
increased property damage, including
two separate studies from the Gas
Research Institute,
30
as well as a 1999
study from RSPA stating that RCV use
could reduce property damage, reduce
public disruption of product supply,
reduce damage to other utilities, and
allow emergency responders faster
access to the accident site.
31
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Partnership Act of 1996); September 1999; https://
rosap.ntl.bts.gov/view/dot/16918/dot_16918_
DS1.pdf?.
32
As defined in this NPRM, rupture identification
occurs when a rupture is observed by or reported
to pipeline operating personnel or a controller.
PHMSA is proposing to implement
the section 4 mandate from the 2011
Pipeline Safety Act by requiring newly
constructed and entirely replaced
natural gas transmission and hazardous
liquid pipelines with nominal diameters
of 6 inches and greater be equipped
with remote-control valves, automatic
shutoff valves, or equivalent technology,
at distances specified under the valve
spacing requirements per the current
regulations.
For newly constructed pipelines of
certain diameters and replaced
pipelines of certain diameters and
specific lengths, this NPRM would
require rupture-mitigation valves
located on both sides of a ‘‘shut-off
segment,’’ which is defined in this
NPRM as the applicable segment of pipe
between the valves closest to the
endpoints of a high consequence area or
Class 3 or 4 location. For hazardous
liquid pipelines, any mainline valve
located within a shut-off segment would
be a rupture-mitigation valve. For gas
transmission pipelines, maximum valve
spacing for shut-off segments would
apply based on class location factors.
Comments from pipeline operators
and industry organizations point to a
wide disparity in the percentage of
sectionalizing valves that are RCVs or
ASVs. This may reflect the use of very
different decision criteria by different
operators for determining when RCVs or
ASVs should be installed. PHMSA
determined a need for clarity in the
criteria for rupture mitigation and
segment isolation to ensure that valve
configurations are capable of adequately
mitigating the potential consequences of
rupture releases, as discussed below.
ii. Standards for Rupture Identification
and Response Times
In this NPRM, PHMSA proposes
requirements for rupture response and
mitigation that would require operators
of certain pipeline segments to: (1)
Determine the existence of a rupture
within 10 minutes of initial
identification; (2) make immediate and
direct notification to the appropriate
public safety answering point (9–1–1
emergency call centers); (3) initiate
rupture-mitigation valve closure as soon
as practicable after identifying a
rupture; and 4) complete rupture-
mitigation valve shut-off (closure and
rupture segment isolation) as soon as
practicable but within a maximum time
interval of 40 minutes after rupture
identification.
32
Operators may meet
this standard using ASVs, RCVs, or
equivalent technologies upon review by
PHMSA. This NPRM also proposes that
operators conduct regular emergency
drills and inspections to confirm the
performance of operator systems,
processes, procedures, and personnel to
achieve this standard.
In the hazardous liquid ANPRM, the
American Petroleum Institute (API),
Association of Oil Pipelines (AOPL), the
Texas Oil and Gas Association
(TxOGA), Louisiana Midcontinent Oil &
Gas Association (LMOGA), and
TransCanada Keystone Pipeline
commented that there is no current
industry standard setting a maximum
spill volume or valve activation timing
due to the widespread variation in
pipeline dynamics, and it therefore
would be difficult to establish a one-
size-fits-all requirement for these items.
API and AOPL suggested PHMSA
should focus on prevention and
response rather than reducing spill size.
PHMSA agrees with the commenters
that spill prevention and response are
important to ensuring the safety of
hazardous liquid pipelines and that
establishing a one-size-fits-all maximum
spill volume would be extremely
challenging due to a variety of factors,
including different pipeline diameters,
terrain surrounding pipelines,
commodity type, operating conditions,
sensitivity of the surrounding areas, and
types and nature of flow paths.
However, based on previous incident
history, PHMSA has determined that it
is necessary to define standards to
ensure operators identify ruptures when
they occur and promptly shut off
mainline valves and isolate the ruptured
pipeline segment. As a result, PHMSA
is proposing to require operators to base
their decisions upon documented
procedures that take into account
unexplained flow rate changes, pressure
changes, instrumentation indications,
and equipment functions. Factoring this
information into the decision-making
processes, when paired with additional
pressure sensors located along the
pipeline and valves that can be closed
quickly after rupture detection, should
help mitigate the effects of pipeline
ruptures. For instance, such
requirements would have helped
mitigate the PG&E incident at San
Bruno, CA, and the Enbridge incident
near Marshall, MI, because the operators
would have been in a better position to
identify the ruptures if they were
monitoring for the required information.
The GAO report referenced in Section
II of this NPRM noted that performance-
based goals established with reliable
data and sound agency assessments
could result in improved operator
response with ASV and RCV use. The
report also states that although existing
PHMSA regulations for operator
response and ASV and RCV use are
performance-based, they are ‘‘not well-
defined.’’ Specifically, parts 192 and
195 currently require operators to
respond to incidents and accidents in a
‘‘prompt and effective manner’’
(§§ 192.615(a)(3) and 195.402(e)(2)). As
mentioned earlier, however, identical
response actions are not appropriate for
all circumstances due to the specific
and highly variable location, equipment,
and operating conditions involved on
individual pipeline systems. The GAO
noted some organizations in the
pipeline industry believe that some
form of performance-based goals can
allow operators to identify actions that
could improve their ability to respond
to accidents, including ruptures, more
consistently and in a timelier manner,
and those organizations are taking steps
to implement this approach. PHMSA
agrees that a more precise regulation
specific to ruptures would be effective
in improving operator response times
and mitigative actions because ruptures
have recognizable operational signatures
and, hence, more clearly defined
triggers and actions that operators can
take in response.
iii. Using RCVs or ASVs in All Cases
In the hazardous liquid and gas
transmission ANPRMs, PHMSA asked
stakeholders to comment on whether
the Pipeline Safety Regulations should
include a requirement mandating the
use of RCVs in all cases. The NTSB
reinforced, via a submitted comment,
that PHMSA should adopt requirements
consistent with its recommendations
P–11–10 and P–11–11. The NTSB noted
in its analysis of the San Bruno incident
that if PG&E could have shut off the gas
flow of its ruptured segment sooner than
95 minutes, it would have likely
resulted in a smaller fire of shorter
duration as well as less risk to residents,
their property, and first responders. The
ORNL report and the GAO report
referenced in this rulemaking reached
conclusions similar to the NTSB’s for
both gas transmission and hazardous
liquid pipelines. In other comments,
Metro Area Water Utility Commission
(MAWUC) indicated that PHMSA
should consider requiring all valves to
be remotely controlled but that its
decision should be based on an analysis
of benefits and risks. North Slope
Borough (NSB) supported the use of
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FERC, 2015. Southeast Market Pipelines
Project, Final EIS, Office of Energy Projects. Volume
1, Section 2.6.1. https://www.ferc.gov/industries/
gas/enviro/eis/2015/12-18-15-eis.asp
34
FERC, 2016. Rover Pipeline, Panhandle
Backhaul, and Trunkline Backhaul Projects, Final
EIS. Volume 1, Section 2.2.2. https://www.ferc.gov/
industries/gas/enviro/eis/2016/07-29-16-rover-
pipeline.asp.
RCVs in all instances. A private citizen
commented that PHMSA should issue
regulatory language requiring RCVs for
poison inhalation hazard pipelines.
Conversely, comments from industry
groups and pipeline operators stated
that the benefits of requiring all valves
to be remotely controlled would be
dependent on local factors, and such
additional requirements would add to
pipeline system complexity and
increase the probability of failure.
In consideration of the comments
received, PHMSA has determined that a
requirement for all valves to be
automatically or remotely controlled
would not be feasible due to several
technical concerns, including a lack of
space for actuator and communication
equipment in urban areas, no
communications signal in certain areas,
and the potential for vandalism. The
ORNL report came to a similar
conclusion in that it was technically
feasible to install ASVs and RCVs
provided there was sufficient space for
the valve body, actuators, power source,
sensors, related electronic equipment,
and the appropriate personnel required
to install and maintain the valves.
Further, PHMSA determined that it
would be most reasonable for newly
constructed or entirely replaced natural
gas transmission and hazardous liquid
pipelines with diameters of 6 inches or
greater to be subject to the valve
installation requirement per the Section
4 mandate in the 2011 Pipeline Safety
Act. While it is technically possible for
lines as small as 2 or 4 inches to have
automatic shutoff or remote-control
valves, the potential impact radii and
release volumes would be smaller under
those scenarios, and PHMSA would not
expect there to be benefits
commensurate with the costs of
installing the valves. However, PHMSA
would like comment on whether these
assumptions are reasonable.
Therefore, PHMSA is addressing the
mandate in the 2011 Pipeline Safety Act
by proposing a valve installation
requirement on newly constructed and
entirely replaced gas transmission and
hazardous liquid pipelines, as well as
proposing a standard for rupture
identification and mitigation in areas of
higher consequence. Alternatives
considered by PHMSA are documented
in the PRIA filed under Docket No.
PHMSA–2013–0255 at http://
www.regulations.gov.
Several commenters on the gas
transmission and hazardous liquid
ANPRMs, including industry trade
groups and pipeline operators, opposed
a requirement that all sectionalizing
valves be capable of being controlled
remotely. As some commenters pointed
out, RCVs or ASVs may not be
warranted in many situations because of
specific local conditions that could limit
the safety benefits of such a
requirement. The ORNL report also
concluded that site-specific parameters
can influence risk analyses and
feasibility evaluations, and they can
often vary significantly from one
pipeline segment to another.
Recent high-profile pipeline
construction projects show a wide use
of ASVs and RCVs, which demonstrates
the feasibility and prevalence of these
technologies. The interstate
transportation of energy products,
including natural gas, is subject to
economic regulation by the Federal
Energy Regulatory Commission (FERC).
New gas transmission pipeline
construction projects and significant
changes to existing pipelines are
therefore subject to FERC review and
environmental analysis requirements
under the National Environmental
Policy Act. Final Environmental Impact
Statements (EIS) published or approved
after the 2011 Pipeline Safety Act have
included some commitment to use
ASVs or RCVs on new or upgraded gas
transmission pipelines subject to FERC
approval. The wide use of this
technology demonstrates the feasibility
and prevalence of the use of powered
actuators or otherwise remote-controlled
valves.
For instance, the Southeast Market
Pipelines Project
33
intended to equip all
63 mainline block valves with ASVs or
RCVs within three connected natural
gas transmission pipeline projects in
Florida, Alabama, and Georgia.
Similarly, per the Rover Pipeline final
EIS,
34
all 78 mainline block valves for
the Rover Pipeline and related projects
would be equipped for remote operation
from the control center. The PRIA for
this NPRM contains further information
on this topic under Section 4.4—Valve
Automation.
Further, recent high-profile hazardous
liquid pipeline construction projects
also show use of RCVs. The final EIS for
TransCanada’s proposed Keystone XL
Pipeline project indicated that 71 out of
112 intermediate mainline valves along
the route would be remotely operated
block valves, while an additional 24
valves would be designated as check
valves (U.S. Department of State, 2011).
The North Dakota Public Service
Commission reported that the Dakota
Access Pipeline design includes remote
actuators on all mainline valves in the
State of North Dakota (North Dakota
Public Service Commission, 2016).
However, as stated before, PHMSA
understands there may be technical
challenges to requiring the use of
automation in certain cases.
Specifically, PHMSA is aware that there
might not be the space necessary for
operators to install equipment needed
for an ASV or an RCV, and PHMSA also
realizes that in certain areas, operators
might not be able to get the necessary
communications signal to ASVs or RCVs
so they work as intended. Therefore, a
one-size-fits-all valve-type installation
requirement may not be feasible. As
such, PHMSA is proposing a rupture-
mitigation valve standard that provides
operators flexibility to install RCVs,
ASVs, or an equivalent technology.
Alternatively, operators may use manual
valves where it is not economically,
technically, and operationally feasible
to use RCVs, ASVs, or an equivalent
technology. This flexibility will allow
operators to choose the most
appropriate valve based on the unique
circumstances at each location, while
still ensuring that such valves will close
as soon as practicable but no later than
40 minutes after a rupture is identified.
PHMSA welcomes any comments that
stakeholders might have regarding the
reasonability of the proposed 40-minute
valve closure time based on current
technologies and capabilities. When
considering an appropriate valve
closure time for this rulemaking,
PHMSA noted that many natural gas
transmission and hazardous liquid
systems can have several junctions
where product arrives and departs or
where multiple pipelines are connected
with each other in a series of looped
lines. On these more complicated
pipeline systems, operators
implementing shutoff procedures may
need to consider factors including the
potential effects on pipeline systems
flowing into a pipeline needing to be
isolated, the restriction of downstream
deliveries to vital customers, and the
impacts of the complete isolation of
looped common-use systems. Therefore,
establishing a one-size-fits-all
requirement for valve closure times on
all natural gas transmission and
hazardous liquid pipeline systems can
be challenging.
When developing the proposed valve-
closure time in this NPRM, PHMSA
considered its work on the ‘‘Alternative
MAOP’’ rulemaking and the
requirements in that rule for operators
to install RCVs and close valves within
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‘‘Pipeline Safety: Standards for Increasing the
Maximum Allowable Operating Pressure for Gas
Transmission Pipelines; Final Rule;’’ October 17,
2008; 73 FR 62148.
60 minutes on applicable pipeline
segments.
35
PHMSA also considered its
work on recent special permits and
conditions in those permits for single,
non-looped pipelines to have valves that
can close within 30 minutes. Further,
PHMSA notes that in the ANPRM stages
of the Safety of Hazardous Liquid
Pipelines and the Safety of Gas
Transmission Pipelines rulemakings,
PHMSA considered valve closure times
of 30 minutes for both natural gas
transmission and hazardous liquid
pipelines, and certain industry
commenters representing gas pipeline
operators proposed times of 60 minutes.
In this NPRM, PHMSA is proposing to
require operators to close the necessary
valves ‘‘as soon as practicable’’
following rupture identification with a
40-minute-maximum closure time
because 40 minutes represents a
reasonable outer limit to provide time,
if needed, for operators to get personnel
on-site to close any necessary valves.
However, PHMSA expects RCVs or
ASVs in most instances to be shut off in
a much shorter timeframe.
PHMSA determined the 40-minute
closure time as follows:
Locating the rupture: Once an
operator confirms a rupture is occurring,
an operator needs to determine the
location of the rupture. As a part of this
process, control personnel would
identify the location of the mainline
valves needing to be shut as well as any
crossover valves and other pipeline
systems that flow into or out of the
impacted pipeline system. Control
personnel would then identify the
systems needing to be isolated, if any,
and the locations of the valves necessary
to do so. If any of these systems are
operated by a different operator, those
operators must be notified so that
deliveries can be re-routed and so that
deliveries are not restricted to critical
customers such as hospitals or power
plants. Following the rupture being
located, control personnel would
dispatch operating personnel to the
rupture site, mainline valve locations,
and any other critical pipeline locations.
Those operating personnel would
communicate and collaborate with local
emergency responders to minimize the
impact to the public and environment
and identify safety needs. Further,
operators must notify other parties,
including local distribution companies,
operators of directly connected
pipelines, power plants, and direct-feed
manufacturing facilities to ensure that
rapid valve closures do not cause
emergency cascading events due to
increased pressures, surges, or the lack
of energy product. PHMSA has
estimated these actions will be
completed anywhere between 5 and 15
minutes of rupture identification.
Isolating the ruptured segment: An
operator will begin closing the
appropriate valves once a rupture is
identified and located. This might
include mainline valves, any crossover
valves, and valves to other pipeline
systems that flow into or out of the
ruptured pipeline system. Operating
personnel would continue to work with
emergency responders to minimize the
impact to the public and identify safety
needs. If a valve fails to close, the local
pipeline operating personnel would
close it. PHMSA notes that RCV
shutdown times will vary based on size,
whether it is a ball or gate valve, the
actuator type, and the operating
pressure at the time of closure, which
will depend on how close it is located
to the rupture site. ASV shutdown times
will vary based on the preceding factors
as well as the minimum pressure or the
rate of pressure change at the mainline
valve. All pipeline system valve
shutdown times require the
consideration of the valve closure
timing and its impact on maximum
operating pressures and surge pressures
from the speed of valve closure on the
pipeline system and any laterals or
other pipeline systems connected to the
ruptured pipeline. Under emergency
conditions and given operating
pressures, PHMSA estimates an RCV
can be closed within 5 to 15 minutes
after rupture identification and location,
an ASV can be closed within 10 to 25
minutes after rupture identification, and
a valve needing some type of manual
actuation could be closed within 15 to
25 minutes after rupture identification.
Based on this analysis, PHMSA is
proposing a maximum 40-minute valve
closure period; however, PHMSA
welcomes comments regarding whether
this timeframe could be reasonably
lowered so that segments are isolated
more quickly and ruptures are mitigated
faster, or whether there are other
reasons that would preclude an operator
from confirming a rupture and closing
an ASV, RCV, or equivalent valve
within 40 minutes after the
identification of a rupture. Similarly,
PHMSA welcomes comment on the 40-
minute closure limit as it applies to any
manual valves that operators might need
to install because installing ASVs,
RCVs, or equivalent technology is not
feasible.
PHMSA also notes that the
‘‘Alternative MAOP’’ final rule
published on October 17, 2008, which
affects gas transmission pipelines,
finalized a requirement to provide
remote valve control through a SCADA
system, other leak detection system, or
an alternative method of control. This
requirement applies if personnel
response time to mainline valves on
either side of an HCA exceeds 1 hour
(under normal driving conditions and
posted speed limits) from the time an
emergency event is identified in the
operator’s control room. PHMSA
welcomes comment on whether it
should revise the Alternative MAOP
rule’s requirements to match this
rulemaking’s proposed 40-minute
response time, or whether this
rulemaking should be made consistent
with the Alternative MAOP rule and
establish a 60-minute response time
following rupture identification.
C. Drills To Validate Valve Closure
Capability
In response to the hazardous liquid
ANPRM, Texas Pipeline Association
(TPA) and others commented that
requiring additional valve automation
could result in an increased probability
of valve or system failure. PHMSA
agrees that the addition of any type of
engineered equipment is accompanied
by a potential for mechanical or
operational failure. This rule proposes
inspection and maintenance provisions
to minimize this possibility. These
inspection and maintenance provisions
would apply to procedures and
equipment that should be in use to
isolate pipeline segments in the event of
potential incidents. More specifically,
PHMSA proposes to require that
operators conduct initial and periodic
validation drills to ensure that valves
designated for rupture mitigation will
close to ensure that the response and
shut-off times of this proposal can be
reliably and consistently achieved.
PHMSA is also proposing
demonstration and verification
requirements, including point-to-point
verification tests for RCVs, to ensure
that communications equipment works.
New provisions proposed in this NPRM
would also require that any deficiencies
be identified and corrected within a
fixed period, and that any lessons
learned during these drills be applied
system-wide to ensure adequate
performance in future emergencies.
PHMSA has proposed these
requirements because any newly
installed valve systems will require
regular maintenance activities and
emergency drills to ensure they operate
as intended per the proposals in this
rulemaking.
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The ORNL report discussed in Section
II of this NPRM documented the reliable
operation of ASVs and the importance
of operating procedures in ensuring the
reliability of RCVs. The report noted
that, in areas that are susceptible to
electrical power outages, reliability is a
potential concern, and redundant,
alternative, or backup power sources
may be required to ensure continuous
availability of electricity for motors,
solenoids, and electronic components.
Proper valve maintenance involving seat
and valve-body cleaning, packing and
gasket replacement, and valve closure
testing to ensure that ASVs actuate on
command and close completely, are
issues that influence operational
feasibility. As PHMSA notes throughout
this NPRM, rupture-mitigation valves
must function properly when needed
following an identified rupture to
quickly mitigate the consequences of
pipeline ruptures, including property
and environmental damage. The drill
requirements are proposed in § 192.745
for onshore gas transmission pipelines
and § 195.420 for onshore hazardous
liquid pipelines.
D. Maximum Valve Spacing Distance
i. Gas Transmission Pipelines
Existing regulations for gas
transmission pipelines at § 192.179
already contain provisions for
maximum valve spacing based on class
location. This NPRM proposes
supplementary requirements for
rupture-mitigation valve spacing in
newly defined ‘‘shut-off segments’’ on
newly constructed or replaced onshore
gas transmission pipelines.
These ‘‘shut-off segments’’ are
segments of pipe between the upstream
mainline valves closest to the upstream
endpoints of the HCAs or Class 3 or 4
locations and the downstream mainline
valves closest to the downstream
endpoints of the HCAs or Class 3 or 4
locations so that the entirety of the
applicable HCA or Class 3 or 4 location
is contained between a set of rupture-
mitigation valves. A shut-off segment
can contain multiple HCAs or Class 3 or
4 locations—an operator of such a
segment would need to ensure that the
entirety of the contiguous class
locations and HCAs are within a set of
rupture-mitigation valves. Shut-off
segments also extend to the nearest
mainline valves of any crossover and
lateral pipe that connects to the shut-off
segment between the furthest upstream
and downstream mainline valves. All
valves on shut-off segments would be
identified as ‘‘rupture-mitigation
valves’’ for the purposes of this
rulemaking and its proposed provisions
so that, when closed, there is no flow
path for gas to be transported to the
rupture site (except for any residual gas
already in the ruptured shut-off
segment).
In this NPRM, PHMSA proposes that
the distance between rupture-mitigation
valves for each shut-off segment must
not exceed 8 miles for shut-off segments
containing a Class 4 location (with or
without an HCA), 15 miles for a shut-
off segment containing a Class 3
location (with or without an HCA), and
20 miles for a shut-off segment
containing HCAs in Class 1 or 2
locations. These proposed rupture-
mitigation valve spacing requirements
for shut-off segments are in accordance
with §§ 192.179 and 192.611 for
pipeline class location segments that
have had a one-class class location
change (a Class 1 to a Class 2, a Class
2 to a Class 3, or a Class 3 to a Class
4 change) and meet the criteria under
§ 192.611(a) for a ‘‘one class change
bump.’’ This allows operators to use the
valve spacing required in § 192.179 for
the previous class location when
creating shut-off segments where the
class location has recently changed.
Shut-off segments containing different
class locations or HCAs must have valve
spacing equivalent to the spacing, as
provided above, for the most stringent
class location in the shut-off segment.
In response to questions in the gas
transmission ANPRM related to valve
spacing, INGAA contended that while
valve spacing and selection are
important factors in incident response,
public safety requires integrated
planning and implementation for
detecting ruptures and closing valves,
which INGAA called an ‘‘Incident
Mitigation Management’’ (IMM) plan in
its comments. INGAA described IMM as
a holistic performance-based means of
detecting and responding to pipeline
failures with some similarities to the
proposals in this NPRM. INGAA
contends that IMM plans should cover
various aspects of response, including
how operators detect failures, how they
place and operate valves, how they
evacuate gas from pipeline segments,
and how they prioritize coordination
efforts with emergency responders.
Conversely, Accufacts contended that
existing spacing requirements are
inadequate and suggested that further
regulation is required concerning the
placement, selection, and choice of
RCVs, ASVs, or equivalent technology.
They stated that valve spacing and
closure play a significant role in
depressurizing a gas pipeline segment
after a rupture, thereby limiting the total
volume of gas released in an incident.
The Pipeline Safety Trust also
supported the installation of additional
valves on gas transmission pipelines to
reduce consequences following large-
scale incidents. A private citizen
suggested that valves be required at 1-
mile intervals in densely populated
urban areas and that they close
automatically in the event of an
incident.
PHMSA agrees with certain
commenters that the mere installation of
additional valves, including RCVs or
ASVs, will not reduce the frequency of
gas transmission pipeline releases. The
mere presence of a valve will not
prevent an incident from occurring.
However, PHMSA disagrees with the
same commenters who assert that
additional valves do not reduce the
consequences after such releases, as
prompt rupture identification, response,
and segment isolation through valve
shut-off are key factors in limiting and
reducing incident consequences. As
discussed throughout this NPRM,
PHMSA has determined that prompt
operator rupture identification and
mitigation, which includes the isolation
of the rupture or failed segment as soon
as practicable, are important factors that
can contribute to reduced consequences.
ii. Valve Spacing in Response to Class
Location Changes
In addition to the valve spacing
requirements listed above related to
shut-off segments, PHMSA is also
proposing that operators be required to
add valves if necessary to meet the
applicable valve spacing requirements
when changes to class location occur
that require pipe replacement. PHMSA
notes that a gas pipeline’s class location
broadly indicates the level of potential
consequences for a pipeline release.
Section 192.179 currently requires
closer valve spacing for higher class
locations. Areas of potentially higher
consequences (i.e., HCAs) can be in
lower class locations as well. HCAs in
Class 1 or Class 2 locations include
pipeline segments where a release could
have severe consequences similar to a
release in Class 3 and Class 4 areas. In
HCAs, operators are required to provide
additional protection in accordance
with the integrity management
requirements of part 192, subpart O.
There were several comments related
to new valve installations in the event
of a class location change so that those
valves meet the spacing requirements of
§ 192.179. The Gas Piping Technology
Committee (GPTC), AGA, INGAA, and
several of INGAA’s members
(MidAmerican, Paiute, and Southwest
Gas) opposed applying § 192.179
requirements retroactively to class
location changes. Commenters also
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36
In the Matter of Viking Gas Transmission, Final
Order, C.P.F. No. 32102 (May 1, 1998).
37
Valve spacing requirements are in the design
and construction sections of the regulations. If a
pipeline segment changes class location but can be
successfully pressure tested to the MAOP standards
of the next highest class location per §192.611,
PHMSA cannot retroactively impose new valve
spacing on an existing segment. However, if the
segment is replaced by virtue of a higher class
location, the more stringent valve spacing
requirements would apply.
expressed opinions that the existing
regulations are adequate. However, the
Commissioners of Wyoming County,
Pennsylvania and CPUC commented
that regulations should require
additional valves when population
increases and class locations change.
Additionally, Accufacts suggested that
new mainline valves should be installed
when a site becomes an HCA regardless
of class location, but a reasonable time
should be allowed for such valves to be
installed and become operational.
Valve spacing requirements in
§ 192.179 are based upon the class
location. When a pipeline class location
changes because of additional
development near a pipeline, this
increases both the potential
consequences of a release and the
potential benefits of closer valve spacing
for consequence mitigation. PHMSA
proposes to only require that valve
spacing be made to match the
requirements in § 192.179 for a new
class location when pipe replacement is
necessary in response to a class location
change, such as a Class 1 to Class 3, or
a Class 2 to Class 4. Note that this
requirement would be consistent with
the 1998 Final Order for Viking
Pipeline,
36
which required class
location changes to meet the mainline
valve spacing as defined in § 192.179
and the installation of a sectionalizing
valve based upon the class location in
a ‘‘replaced pipeline segment.’’ Under
this approach, when a class location
change is implemented using only a
pressure test in accordance with
§ 192.611 but without pipe replacement,
then additional valve installation would
not be required.
37
This approach will
better balance the potential benefits
from mitigating consequences of
releases because of closer valve spacing
with the costs of installing new valves,
costs that will be lower if operators
install additional valves in the context
of installing new pipe for a class
location change.
iii. Hazardous Liquid Pipelines
For onshore hazardous liquid
pipelines, existing regulations establish
valve location requirements for certain
pipeline facilities and locations, such as
at pump stations, breakout storage
tanks, lateral takeoffs, certain water
crossings, public water reservoirs, and
for other locations as appropriate, based
on terrain, location of populated areas,
and other factors. However, a maximum
distance for valve spacing for new
pipelines is not currently specified. In
response to the hazardous liquid
ANPRM, several industry groups and
individual operators noted that ASME
B31.4, a consensus industry standard
published by the American Society of
Mechanical Engineers (ASME), includes
a maximum valve spacing requirement
of 7
1
2
miles for liquefied petroleum gas
and anhydrous ammonia pipelines in
populated areas. Specifically, these
commenters stated that valve spacing
varies, that most mainline valves are
manually operated, that check valves
are used in certain cases, and that some
remotely controlled valves had been
added because of the integrity
management requirements.
PHMSA also asked for public
comment on how the agency should
apply any new valve location
requirements developed for hazardous
liquid pipelines. API and AOPL,
supported by TransCanada Keystone
Pipeline, LMOGA, and TxOGA,
indicated that valve spacing
requirements should not be changed,
and that specifying valve location
requirements retroactively would be
difficult and confusing. Further, these
commenters indicated that requiring the
retrofitting of existing lines to meet any
type of new requirement would be
expensive for industry, create
environmental impacts, lead to potential
construction accidents, and may cause
possible interruptions of service.
MAWUC and NSB commented that any
new valve locations or remote actuation
regulations should be applied to new
pipelines or existing pipelines that are
repaired.
In this NPRM, PHMSA is proposing
that newly constructed and entirely
replaced hazardous liquid pipelines
with nominal diameters of 6 inches or
greater have automatic shutoff valves,
remote-control valves, or equivalent
technology spaced in accordance with
the existing hazardous liquid valve
location provisions and the valve
spacing requirements proposed in this
rulemaking, as there are no current
valve spacing requirements in the
regulations for hazardous liquid
pipelines.
For newly constructed onshore
hazardous liquid pipelines that could
affect HCAs or for hazardous liquid
pipelines in areas that could affect
HCAs and where 2 or more contiguous
miles have been replaced, PHMSA is
proposing a maximum valve spacing of
every 15 miles. PHMSA based this
spacing mileage, in part, off of Class 2
requirements for natural gas pipelines.
Additionally, PHMSA believes that,
given the current guidelines operators
must consider regarding local terrain
and drain-down volumes, a maximum
spacing of 15 miles for valves in HCAs
would be reasonable.
For newly constructed onshore highly
volatile liquid (HVL) pipelines in high
population areas or other populated
areas, as those terms are defined in
§ 195.450, or for HVL pipelines in those
areas where 2 or more contiguous miles
have been replaced, PHMSA is
proposing a maximum valve spacing of
every 7
1
2
miles. PHMSA notes that the
current ASME B31.4 code provides for
a 7
1
2
mile maximum valve spacing
requirement on piping systems
transporting liquefied petroleum gas or
liquid anhydrous ammonia in
industrial, commercial, and residential
areas.
In an attempt to be more consistent
with similar aspects of the natural gas
pipeline regulations and taking into
account the valve spacing requirements
for Class 1 locations, PHMSA is
proposing a 20-mile maximum valve
spacing requirement for newly
constructed and replaced hazardous
liquid pipelines that could not affect
HCAs.
Part 195 currently does not prescribe
whether manual or remote control
valves must be installed at particular
locations, but it does require the
consideration of check valves and
remote control valves under the EFRD
requirements for pipelines that could
affect an HCA. Section 4 of the Act
includes a new mandate for PHMSA to
evaluate and issue additional
regulations for the use of valves (such as
remote control, automatic shut-off, or
equivalent technology) for rupture
mitigation. The current proposal seeks
to establish a reasonable maximum
distance that would apply to any type
of terrain and in any area, regardless of
population or environmental sensitivity.
PHMSA expects that operators, in their
pursuit of compliance with other valve
location requirements, will locate,
install, and equip valves for remote or
automatic operation as needed and in
accordance with the requirements of the
integrity management regulations
(§ 195.452(i)(4), including Appendix C).
This will result in valve location
profiles that meet their operational
needs and are reflective of the risks and
potential consequences unique to their
individual pipelines, including the
consideration of factors such as
maximum spill volumes, terrain, and
population and environmental
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38
Method 1 is defined in §192.903 HCA
definition, paragraph (1) as a Class 3 or Class 4
location as those terms are defined under §192.5;
or any area within a Class 1 or Class 2 location
where the potential impact radius is greater than
660 feet, and the area within a potential impact
circle contains 20 or more buildings intended for
human occupancy; or any area in a Class 1 or Class
2 location where the potential impact circle
contains an identified site. Definitions for
‘‘potential impact radius,’’ ‘‘potential impact
circle,’’ and ‘‘identified site’’ are at §192.903.
receptors. The maximum spacing
requirements would not supplant or
supersede any other valve location
requirement and would only apply to
newly constructed and replaced
pipelines of certain diameters. These
proposed requirements address Section
4 of the 2011 Act and are consistent
with PHMSA’s efforts to address NTSB
Recommendation P–11–11 for gas
transmission pipelines as well.
For newly constructed and replaced
segments that could affect an HCA or
that are within an HCA, valves would be
required at a minimum of every 15
miles. For new and replaced segments
transporting highly volatile liquids
(HVL) in HCAs established due to
populated areas, the maximum distance
between valves would be 7
1
2
miles.
This requirement mirrors the
requirements that currently exist under
ASME B31.4 for HVL mainline valve
spacing and is necessary due to the
unique safety risks these pipelines pose
to populated areas. In addition, valves
located on each side of a water crossing
greater than or equal to 100 feet (30
meters) wide would be required to be
installed outside the flood plain. The
requirements of this proposed rule,
specifically applying to segments of new
or replaced pipelines that could
potentially impact HCAs, would result
in the placement of valves on each side
of these HCA segments. This
requirement acknowledges the sensitive
nature of these specifically defined
areas and requires their protection with
mainline valves comparable to other
sensitive locations.
The new requirements for valve
spacing are proposed in §§ 192.179,
192.610 and 192.634 for gas
transmission pipelines and §§ 195.260
and 195.418 for hazardous liquid
pipelines.
E. Integrity Management and the
Protection of HCAs
This NPRM would also strengthen
integrity management requirements for
both onshore gas transmission and
hazardous liquid pipelines by
addressing the use of ASVs or RCVs
(including EFRDs) in HCAs as they
apply to rupture mitigation. These
existing requirements are at § 192.935(c)
for gas transmission pipelines and
§ 195.452(i)(4) for hazardous liquid
pipelines, and they specify that
operators must conduct a risk analysis
and add additional ASVs, RCVs, and
EFRDs, as needed, to provide additional
protections for HCAs. As gas
transmission pipeline segments in HCAs
are, by definition, near higher-
population areas and developments and
include areas where people assemble or
have difficult-to-evacuate facilities such
as schools or hospitals, releases from
these segments have a higher potential
for adverse consequences than releases
from other segments.
i. Gas Transmission Pipelines
In the gas transmission ANPRM,
commenters addressed PHMSA’s
consideration of additional decision
criteria for operator evaluation of
additional valves, remote closure, and
valve automation. INGAA, AGA, GPTC,
Ameren, and MidAmerican were not in
support of additional decision criteria,
whereas Accufacts, CPUC, and an
anonymous commenter were in support
of additional decision criteria. Accufacts
argued that valve regulations should be
required for larger-diameter gas
transmission pipelines in HCAs,
especially in areas where manual
closure times could be long. CPUC
expressed its conclusion that decision
criteria may need to be added for all
Method 1 HCA locations.
38
PHMSA notes that although § 192.935
currently requires operators to consider
installing additional RCVs and ASVs to
mitigate potential consequences to
HCAs, the regulation does not establish
criteria based on consequence reduction
to guide operator decisions. In
developing this rulemaking, PHMSA
has noted the challenges of requiring
certain types of valves at specific
locations. Therefore, PHMSA has
determined that the most beneficial
criteria for rupture mitigation are
standards for rupture identification and
response times paired with maximum
valve spacing requirements, because
limiting the consequences of a release is
primarily dependent upon how quickly
an operator identifies, acknowledges,
and isolates a rupture. In this NPRM,
the required time thresholds for
operator response following rupture
identification serve as the decision
criteria. Because the rupture response
and mitigation requirements of this
rulemaking will apply to newly
constructed systems and entirely
replaced pipeline systems of 2
contiguous miles or greater, operators
can design their valve configurations as
needed to address site-specific issues
while meeting the proposed rupture-
mitigation requirements. Operators can
determine what kinds of response and
communication procedures need to be
established, if arrangements need to be
made for valve access by local operating
personnel, if valves need to be equipped
for remote or automatic operation and
whether some other alternative
equivalent technology can be employed
to meet the standard.
ii. Hazardous Liquid Pipelines
The hazardous liquid integrity
management regulations issued in 2002
require operators to assess and adjust
their existing EFRD configurations to
better protect HCAs. GAO’s findings in
GAO–13–168 support PHMSA’s
experience that large discrepancies still
exist in how individual operators use
existing valves as EFRDs, due largely to
the lack of prescription in both the
regulations and industry standards
relating to EFRD installation. The lack
of rapid closure capability has been
found to have significantly exacerbated
both the volume released and the
adverse consequences in past accidents,
even when emergency situations were
quickly recognized by the operator. The
ORNL report (ORNL/TM–2012/411)
confirmed that ‘‘swiftness of valve
closure has a significant effect on
mitigating potential socioeconomic and
environmental damage to the human
and natural environments.’’ Similarly,
the GAO study also found that ‘‘quickly
isolating the pipeline segment through
automated valves can significantly
reduce subsequent damage by reducing
the amount of hazardous liquid
released.’’
PHMSA determined that there is a
need to establish additional
requirements related to EFRD actuation
for newly constructed and replaced
pipelines of 2 contiguous miles or
greater in HCAs, as pairing standards for
valve actuation with considerations for
valve placement will help to achieve
fuller safety benefits when considering
rupture mitigation. This NPRM would
also include annual inspection and
maintenance requirements to assure that
any valves installed under this
rulemaking would reliably operate on-
demand during emergency situations.
In response to the hazardous liquid
ANPRM of October 18, 2010, PHMSA
received comments on location and
performance standards for EFRDs from
industry and trade associations. API,
AOPL, TxOGA, LMOGA, and
TransCanada Keystone Pipeline
reported that no industry standards
currently address EFRD use. PHMSA
also received several comments
regarding location requirements for
EFRDs, indicating that PHMSA should
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not specify the location of EFRDs. More
specifically, API, AOPL, TransCanada
Keystone Pipeline, LMOGA, and
TxOGA indicated that a requirement to
place EFRDs at predetermined locations
or fixed intervals in lieu of a
comprehensive engineering risk analysis
would be arbitrary, costly, and
potentially counter-productive to
pipeline safety. They noted that
§ 195.452 already requires EFRDs to be
installed to protect an HCA if the
operator determines, through a risk
assessment, that an EFRD is needed, and
TPA suggested that no general criteria
beyond those in the existing regulations
are appropriate because decisions on
EFRD placement are driven by local
factors. Conversely, NSB and MAWUC
stated EFRDs should be required on all
pipelines PHMSA regulates, with
specific instruction or criteria on when
and where EFRDs need to be used,
especially if they can limit a spill.
As discussed above, PHMSA
determined that the lack of more
comprehensive and specific guidance
regarding the location and performance
requirements for EFRDs perpetuates the
inconsistencies and large variances in
operators’ response times in isolating
pipeline segments when failures occur,
particularly when a rupture or other
fast-acting, large-volume release occurs.
Valves, even when located properly, are
more effective in failure scenarios when
they can be closed quickly to isolate the
failed segment. PHMSA also notes that
ASME B31.4, ‘‘Pipeline Transportation
Systems for Liquid Hydrocarbons and
Other Liquids’’ (2009), addresses
mainline valves and specifies operators
install RCVs and/or check valves in
certain instances.
Furthermore, PHMSA determined
that, although the EFRD evaluation
requirement already exists for HCA
segments, additional measures are
needed to specifically address rupture
mitigation for new and replaced
pipelines. In accident reports submitted
to PHMSA by operators from 2010 to
2017, just over one-half of all HCA
incidents where valve type was
recorded occurred at a location where
either the upstream or downstream
valve was an automatic, remotely
controlled, or check valve. In
approximately one-third of incidents
occurring in an HCA, both the upstream
and down valves were actuated by some
manner of automation. It is difficult to
envision a case where some type of
rupture-mitigation valve (which in some
cases can be an EFRD) on either side of
(or within) an HCA segment would not
provide additional protection. In all
cases where a valve cannot be quickly
accessed and manually closed, remote
or automatic actuation is the only way
to ensure prompt and effective closure.
In the hazardous liquid pipeline
regulations, EFRDs are defined as check
valves or remote-control valves.
Although check valves can be
considered as either an ASV or an EFRD
in some applications, this NPRM only
considers them to be a rupture-
mitigation valve if an operator can
demonstrate the valve’s operational and
protective equivalence when the valve
is used for segment shut-off and
isolation in response to a rupture. The
NPRM proposes that operators must
annually verify check valves or EFRDs
are operational if they serve as rupture-
mitigation valves. Considerations for the
use of check valves as alternative
equivalent technology for rupture
mitigation should include all of the
factors identified in this proposal and
all existing regulations, including those
contained in part 195, appendix C, such
as the nature and characteristics of the
transported commodity, the physical
and operating characteristics of the
pipeline, the hydraulic gradient of the
pipeline, the terrain surrounding the
pipeline, and all other factors pertinent
to rupture mitigation including valve
closure sealing performance and closure
times.
F. Failure Investigations
Current pipeline safety regulations
(§ 192.617 for gas transmission pipelines
and § 195.402(c)(5) for hazardous liquid
pipelines) require operators to report all
incidents (gas) and accidents (hazardous
liquid) over certain reporting
thresholds, and to investigate incidents
and accidents involving failed pipe,
failed components or other pipeline
system equipment, and incorrect
operations. The terms incident and
accident are used interchangeably in
this NPRM.
In addition to the proposed rupture
response and mitigation requirements,
PHMSA is proposing new specific
requirements for post-accident analysis
(i.e., an accident investigation) of any
rupture or other event involving the
activation of rupture-mitigation valves.
These post-accident reviews would
focus on ways to ensure that the
proposed performance objectives in this
NPRM are met in the future and that
lessons learned can be applied by the
operator system-wide. PHMSA has
determined this will improve the safety
performance of individual operators,
while also improving the industry’s
overall safety performance through
information sharing forums.
The NTSB noted in its accident report
of the PG&E incident at San Bruno, CA,
that many of the organizational
deficiencies causing the incident were
previously known to the operator as a
result of previous accidents. The NTSB
further noted that, as a lesson from
those accidents, PG&E should have
critically examined all components of
its pipeline system to identify and
analyze risks as well as update
emergency response procedures. Had
this recommended approach been taken
by PG&E following earlier incidents, the
NTSB argued, the San Bruno accident
may have been prevented. Similar
organizational failures were found
following the Enbridge incident near
Marshall, MI, and the NTSB noted that
Enbridge failed to adapt lessons learned
into its IM program.
Consistent with the findings in the
GAO Report (GAO–13–168) and
recommendations as described in this
section, the proposed amendments in
this NPRM would include new post-
accident review and implementation
requirements in §§ 192.617 and
195.402(c)(5). As provided in the
regulatory text, PHMSA would expect
operators would analyze data points
including, but not limited to, the time
taken to detect a rupture, the time taken
to initiate mitigative actions, emergency
response communications, personnel
response time, valve closure time,
SCADA performance, and valve
location. Operators would then use
these data points to enact improvements
to the operator’s suite of procedures,
including its training and qualification
programs, pipeline system design, risk
management, operations and
maintenance activities, and emergency
response procedures.
IV. Section-by-Section Analysis of
Changes to 49 CFR Part 192 for Gas
Transmission Pipelines
Sec. 192.3 Definitions
Most of the requirements of this
NPRM would be triggered by the
identification of a ‘‘rupture.’’ Section
192.3 would be amended to define
‘‘rupture’’ as any of the following events
that involve an uncontrolled release of
a large volume of gas over a short period
of time: (1) An unanticipated or
unplanned pressure loss of 10 percent
or more, occurring within a time
interval of 15 minutes or less, unless the
operator has documented in advance of
the pressure loss a need for a higher
pressure change; (2) an unexplained
flow-rate change, pressure change,
instrumentation indication, or
equipment function that may be
representative of an event described
above; or (3) an apparent large-volume,
uncontrolled release of gas or a failure
observed by operator personnel, the
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public, or public authorities, that is
reported to the operator and that may be
representative of an unintentional and
uncontrolled release event that is
defined in the items above.
Sec. 192.179 Transmission Line Valves
PHMSA proposes adding paragraph
(e) to require that all valves on newly
constructed or entirely replaced onshore
gas transmission pipelines that have
nominal diameters greater than or equal
to 6 inches be automatic shut-off valves,
remote-control valves, or an equivalent
technology, unless such valves are not
economically, technologically, or
operationally feasible. PHMSA proposes
to permit the installation of manual
valves as rupture-mitigation valves only
when there are feasibility issues
precluding the installation of automatic
or remote-control valves. All valves
installed per this requirement would
have to meet the new rupture-mitigation
standards proposed in § 192.634 and
isolate a ruptured pipeline segment
within 40 minutes of rupture
identification. Rupture identification
would be defined in § 192.3 to occur
when a rupture is reported to or
observed by pipeline operating
personnel or a controller.
Sec. 192.610 Change in Class Location:
Change in Valve Spacing
A new § 192.610 is proposed to
specify rupture-mitigation valve
requirements when a class location
changes. In cases where pipe is replaced
to meet the maximum allowable
operating pressure in accordance with
requirements for class location changes
under §§ 192.611, 192.619(a), and
192.620, then the rupture-mitigation
valve installation requirement in
§ 192.179 applies for the new class
location, which may require the
operator to install new valves, and the
rupture-mitigation requirements of
§ 192.634 would apply as well. Such
additional valves must be installed
within 24 months of the class location
change.
Sec. 192.615 Emergency Plans
PHMSA proposes to revise paragraphs
(a)(2), (a)(6), (a)(8), (a)(11), and (c) of
§ 192.615 to require that emergency
procedures provide for rupture
mitigation in response to a rupture
event, including specific timing
provisions relating to the identification
of ruptures. Specifically, operators must
have procedures in place allowing them
to identify a rupture event within 10
minutes of the initial notification to the
operator. PHMSA also proposes to
require that operators maintain liaison
with and contact the appropriate public
safety answering point (9–1–1
emergency call center) in the event an
operator’s pipeline ruptures.
Sec. 192.617 Investigation of Failures
and Incidents
PHMSA proposes to revise § 192.617
to define the elements that an operator
must incorporate when conducting a
post-incident analysis of certain
specifically defined incidents, namely
ruptures, and other release and failure
events involving the activation of
rupture-mitigation valves.
The proposed revision would require
the operator to identify potential
preventive and mitigative measures that
could be taken to reduce or limit the
release volume and damage from similar
events in the future. The post-incident
review would address factors associated
with this rulemaking, including but not
limited to detection and mitigation
actions, response time, valve location,
valve actuation, and SCADA
performance. Upon completing the post-
accident analysis, the operator must
develop and implement the lessons
learned throughout its suite of
procedures, including in pertinent
operator personnel training and
qualification programs, and in design,
construction, testing, maintenance,
operations, and emergency procedure
manuals and specifications.
Sec. 192.634 Transmission Lines:
Onshore Valve Shut-Off for Rupture
Mitigation
Proposed new § 192.634 would
establish an emergency operations
standard requiring operators to isolate
certain ruptured pipeline segments as
soon as practicable via rupture-
mitigation valves with complete
segment isolation as soon as practicable
but within 40 minutes of identifying a
rupture. This would apply to newly
constructed and entirely replaced
onshore gas transmission pipeline
segments in HCAs and Class 3 and Class
4 locations with nominal diameters
greater than or equal to 6 inches, and it
would also apply to any gas
transmission pipelines where 2 or more
contiguous miles of pipeline with
nominal diameters greater than or equal
to 6 inches are replaced in HCAs and
Class 3 and Class 4 locations. This
NPRM would require that operators
designate shut-off segments in these
areas and designate mainline valves
used to isolate ruptures on those shutoff
segments as rupture-mitigation valves.
This rulemaking would establish
maximum distances between rupture-
mitigation valves from 8 to 20 miles
depending on the pipeline’s class
location. Compliance with the standard
could be achieved using ASVs, RCVs, or
an equivalent technology. Operators
may install manually or locally operated
valves to act as rupture-mitigation
valves only if the installation of ASVs,
RCVs, or equivalent technology is not
feasible at the location, provided the
operator demonstrates that the 40-
minute closure standard can be
achieved under emergency conditions.
Operators using manual valves or other
equivalent technology must notify
PHMSA in accordance with the
procedure outlined in § 192.634(h). The
NPRM would also require that operators
monitor the position and operational
status of all rupture-mitigation valves.
Operators will be required to meet these
provisions within 12 months after the
effective date of the final rule.
Sec. 192.745 Valve Maintenance:
Transmission Lines
PHMSA proposes to revise § 192.745
by adding paragraphs (c), (d), and (e) to
incorporate the maintenance,
inspection, and operator drills required
to ensure operators can close a rupture-
mitigation valve as soon as practicable,
but within 40 minutes of rupture
identification. Demonstration and
verification requirements are proposed,
including point-to-point verification
tests for rupture-mitigation valves that
are ASVs or RCVs and initial validation
drills and periodic confirmation drills
for any manually or locally operated
valve identified as a rupture-mitigation
valve. The operator would be required
to identify corrective actions and
lessons learned resulting from its
validation and confirmation drills and
share and implement them across its
entire network of pipeline systems.
Sec. 192.935 What additional
preventive and mitigative measure must
an operator take?
PHMSA proposes to revise
§ 192.935(c) to clarify the requirements
for conducting ASV and RCV
evaluations for HCAs, particularly when
RCVs and ASVs are installed as
preventive and mitigative measures
associated with improved response
times for pipeline ruptures. The
amendments would require that
operators be able to evaluate and
demonstrate that they could identify a
rupture within 10 minutes in
accordance with the proposed
§ 192.615(a)(6) and meet the standard
specified in the proposed § 192.634 to
isolate shut-off segments in HCAs
during rupture events as soon as
practicable but within 40 minutes.
Operators would also be required to
demonstrate, through the risk analysis
required by this section, that any ASVs
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or RCVs installed under this section can
comply with the proposed valve
maintenance requirements at § 192.745.
V. Section-by-Section Analysis for
Changes to 49 CFR Part 195 for
Hazardous Liquid Pipelines
Sec. 195.2 Definitions
Most of the requirements of the NPRM
would be triggered by the identification
of a ‘‘rupture.’’ Section 195.2 would be
amended to define ‘‘rupture’’ for
hazardous liquid pipelines as any of the
following events that involve an
uncontrolled release of a large volume
of hazardous liquid over a short period
of time: (1) An unanticipated or
unplanned flow rate change of 10
percent or greater or a pressure loss of
10 percent or greater, occurring within
a time interval of 15 minutes or less,
unless the operator has documented in
advance of the flow rate change or
pressure loss the need for a higher flow
rate change or higher pressure-change
threshold due to pipeline flow
dynamics and terrain elevation changes
that cause fluctuations in hazardous
liquid flow that are typically higher
than a flow rate change or pressure loss
of 10 percent or greater in a time
interval of 15 minutes or less; (2) An
unexpected flow rate change, pressure
change, instrumentation indication, or
equipment function that may be
representative of an event defined
above; or (3) An apparent large-volume,
uncontrolled release of hazardous liquid
or a failure observed by operator
personnel, the public, or public
authorities, that is reported to the
operator and that may be representative
of an unintentional and uncontrolled
release event that is defined above.
Sec. 195.258 Valves: General
PHMSA proposes to require that all
valves on newly constructed and
entirely replaced hazardous liquid lines
that have nominal diameters greater
than or equal to 6 inches be RCVs,
ASVs, or an equivalent technology,
unless such valves are not
economically, technologically, or
operationally feasible. PHMSA proposes
to permit operators install manually or
locally operated valves only when there
are feasibility issues precluding the
installation of ASVs, RCVs, or
equivalent technology. All valves
installed under this requirement would
have to meet the new rupture-mitigation
standards proposed in § 195.418 and
isolate a ruptured pipeline segment as
soon as practicable, but within 40
minutes of rupture identification.
Rupture identification would be defined
in § 195.2 to occur when a rupture is
reported to or observed by pipeline
operating personnel or a controller.
Sec. 195.260 Valves: Location
Section 195.260 proposes the
requirements for the location of valves
on newly constructed hazardous liquid
pipelines, entirely replaced hazardous
liquid pipelines, and hazardous liquid
pipelines where 2 or more contiguous
miles have been replaced. PHMSA
proposes to revise § 195.260 to
incorporate new maximum valve
spacing requirements for the general
placement of valves, including a 20-mile
maximum spacing requirement for
valves on pipelines that could not affect
high consequence areas, with more
stringent maximum spacing
requirements of 15 miles and 7.5 miles
for pipelines that could affect HCAs and
HVL pipelines in populated areas,
respectively. These valve spacing
requirements carry over to the rupture-
mitigation valve spacing requirements at
§ 195.418 as well, where operators
would be required to install rupture-
mitigation valves at a maximum of every
15 miles but no further than 7
1
2
miles
from the HCA segment endpoints and at
a maximum of every 7
1
2
miles for HVL
lines in highly populated areas.
Revisions to § 195.260 would also
include two miscellaneous
clarifications: (1) To explicitly include
carbon dioxide as a transported
commodity whose consequences are to
be considered, and (2) to include new
requirements pertaining to valves at
water crossings to ensure these valves
will not be impacted by flood
conditions and to allow multiple water
crossings to be protected by a single pair
of valves.
Sec. 195.402 Procedural Manual for
Operations, Maintenance, and
Emergencies
PHMSA proposes to revise § 195.402
to identify the areas requiring an
immediate response by the operator to
prevent hazards to the public, property,
or the environment if the facilities failed
or malfunctioned, including segments
that could affect HCAs and segments
with valves that are specified in
§§ 195.418 and 195.452(i)(4).
PHMSA is also revising § 195.402 to
define the elements that an operator
must incorporate when conducting a
post-accident analysis of ruptures and
other release and failure events
involving the activation of rupture-
mitigation valves. The proposed
revision would require the operator to
identify potential preventative and
mitigative measures that could be taken
to reduce or limit the release volume
and damage from similar events in the
future. The post-accident review would
address factors associated with this
rulemaking, including but not limited to
detection and mitigation actions,
response time, valve location, valve
actuation, and SCADA performance.
Upon completion of this post-accident
analysis, the operator would be required
to develop and implement the lessons
learned throughout its suite of
procedures, including in pertinent
operator personnel training and
qualification programs, and in design,
construction, testing, maintenance,
operations, and emergency procedure
manuals and specifications.
Further, PHMSA is revising § 195.402
to clarify that requirements to establish
liaison with emergency officials must
include public safety answering points
(9–1–1 emergency call centers) and that
requirements for notifying emergency
officials when events occur must
include notifications to those local
public safety answering points.
Section 195.402 also require that
emergency procedures provide for
rupture detection and valve closure in
response to a leakage or failure event,
including specific timing provisions
relating to ruptures. Specifically,
operators must have procedures in place
so that they can identify a rupture event
within 10 minutes of the initial
notification to the operator. This section
would also be revised as a matter of
minor clarification to incorporate valve
shut-off as an example of an emergency
action to minimize the hazards of
released hazardous liquid or carbon
dioxide to life, property, or the
environment.
Sec. 195.418 Valves: Onshore Valve
Shut-Off for Rupture Mitigation
Proposed new § 195.418 would
establish an emergency operations
standard requiring operators to isolate
certain ruptured pipeline segments as
soon as practicable via rupture-
mitigation valves with complete
segment isolation within 40 minutes of
identifying a rupture. This standard
would apply to newly constructed and
entirely replaced onshore hazardous
liquid pipelines in HCAs and that could
affect HCAs with nominal diameters
greater than or equal to 6 inches, and it
would also apply to any hazardous
liquid pipelines where 2 or more
contiguous miles of pipeline with
nominal diameters greater than or equal
to 6 inches are replaced in HCAs or
where they could affect HCAs. This
NPRM would require that operators
designate shut-off segments in these
areas and designate mainline valves
used to isolate ruptures on those shut-
off segments as rupture-mitigation
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39
PHMSA notes that HVL releases may have
similar incident profiles to natural gas transmission
pipelines, as escaping product can be ignited and
cause similar damage via a rupture.
valves. This NPRM would establish
maximum distances of 15 miles between
rupture-mitigation valves and 7
1
2
miles
between rupture-mitigation valves on
HVL lines, which are consistent with
the proposed spacing requirements of
§ 195.260. Operators could use ASVs,
RCVs, an equivalent technology, or
manually operated valves (if the
operator demonstrates infeasibility of
ASVs, RCVs and equivalent technology,
that the standard can be achieved under
emergency conditions, and provides
notification to PHMSA). Operators
would also be required to monitor the
position and operational status of all
rupture-mitigation valves. Operators
will be required to meet these
provisions within 12 months after the
effective date of the final rule.
Sec. 195.420 Valve Maintenance
PHMSA proposes to revise § 195.420
to incorporate the maintenance,
inspection, and operator drills required
to ensure operators can close a rupture-
mitigation valve as soon as practicable
but within 40 minutes. Demonstration
and verification requirements are
proposed, including point-to-point
verification tests for rupture-mitigation
valves that are ASVs or RCVs and initial
validation drills and periodic
confirmation drills for any manually or
locally operated valves identified as
rupture-mitigation valves. This section
would also require an operator to
identify corrective actions and lessons
learned resulting from its validation or
confirmation drills and share and
implement those lessons learned across
its entire network of pipeline systems.
Sec. 195.452 Pipeline Integrity
Management in High Consequence
Areas
PHMSA proposes to revise
§ 195.452(i)(4) to clarify the existing
requirements for the conduct of EFRD
evaluations for HCAs, particularly when
operators use EFRDs as rupture-
mitigation valves on applicable lines.
Further, the amendments would also
require that operators be able to evaluate
and demonstrate that they could
identify a rupture within 10 minutes in
accordance with the proposed § 195.402
and meet the standard specified in the
proposed § 195.418 to isolate shut-off
segments that could affect HCAs during
rupture events, and the amendments
would require that any EFRDs installed
on shut-off segments also comply with
the design, operation, testing, and
maintenance requirements of
§§ 195.258, 195.260, 195.402, and
195.420.
VI. Regulatory Analyses and Notices
A. Statutory/Legal Authority for This
Rulemaking
This NPRM is published under the
authority of the Federal Pipeline Safety
Law (49 U.S.C. 60101 et seq.). Section
60102 authorizes the Secretary of
Transportation to issue regulations
governing the design, installation,
inspection, emergency procedures,
testing, construction, extension,
operation, replacement, and
maintenance of pipeline facilities. The
Secretary delegated this authority to
PHMSA at 49 CFR 1.97(a).
B. Executive Orders 12866 and 13771,
and DOT Regulatory Policies and
Procedures
Executive Order 12866 requires
agencies to regulate in the ‘‘most cost-
effective manner,’’ to make a ‘‘reasoned
determination that the benefits of the
intended regulation justify its costs,’’
and to develop regulations that ‘‘impose
the least burden on society.’’ This
NPRM has been determined to be
significant under Executive Order 12866
and the Department of Transportation’s
Regulatory Policies and Procedures.
This NPRM has been reviewed by the
Office of Management and Budget in
accordance with Executive Order 12866
(Regulatory Planning and Review) and
is consistent with the Executive Order
12866 requirements and 49 U.S.C.
60102(b)(5)–(6).
Consistent with Executive Order
12866, PHMSA has prepared a
preliminary assessment of the benefits
and costs of the proposed rule as well
as reasonable alternatives. PHMSA
anticipates that, if promulgated, this
NPRM will provide benefits to the
public through more rapid valve closure
resulting in better consequence
mitigation.
For hazardous liquid pipelines, most
damages are calculated by the cost of
cleanup and long-term environmental
remediation.
39
Therefore, a reduction in
the amount of product released from a
hazardous liquid pipeline can directly
correlate to a reduction in damages. As
discussed earlier in this NPRM, in the
Enbridge incident near Marshall, MI, the
pipeline continued to pump oil for 18
hours before valves were closed,
resulting in approximately 20,000
barrels of oil being released. With faster
rupture detection, pump shutdowns,
and valve closures in line with this
NPRM, the pipeline would have been
isolated 17 hours and 20 minutes
earlier, which would have resulted in a
substantially lower spill size,
environmental impact, and remedial
costs.
Natural gas transmission pipeline
incidents result predominately in
fatalities, injuries, or property damages
that are not linearly related to the
quantity of natural gas released. For
small incidents and for those incidents
in remote locations, damages may be
limited to pipeline repair and gas loss
costs. Larger incidents, on the other
hand, likely involve the ignition of gas
and extensive property damage and
personal injury, depending on the
location of the release and its proximity
to buildings, homes, or other areas. A
reduction in the cumulative product
release over these types of incidents
would not necessarily imply avoided
damages in the way that it would apply
to hazardous liquid pipelines as
discussed above. For example, in the
PG&E incident, the homes destroyed by
the initial rupture would not have been
saved through a more prompt valve
closure. However, as discussed earlier
in this document, during the 95 minutes
it took PG&E to isolate the ruptured
segment, the fire resulting from the
rupture was being fed by the
transmission line, and firefighters could
not start firefighting and containment
activities until the line was isolated.
Earlier valve closure, in that
circumstance, could have limited the
spread of fire and additional damage
beyond the immediate rupture area.
PHMSA estimates that the NPRM will
result in annualized costs of
approximately $3.1 million per year,
calculated at a 7 percent discount rate.
The table below presents the annualized
costs for the baseline and this NPRM, at
a 3 percent and a 7 percent discount
rate:
T
ABLE
1—A
NNUALIZED
C
OSTS OF THE
P
ROPOSED
R
ULE
[Millions 2015$]
System type 7%
Discount
rate
3%
Discount
rate
Gas transmission ...... $1.2 $1.0
Hazardous liquid ....... 1.9 1.5
Total .......................... 3.1 2.5
The NPRM is expected to be an E.O.
13771 regulatory action. Details on the
estimated costs of this NPRM can be
found in the rule’s economic analysis.
For more information, please see the
PRIA in the docket for this rulemaking.
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C. Executive Order 13132: Federalism
PHMSA has analyzed this rulemaking
action according to Executive Order
13132 (‘‘Federalism’’). While this NPRM
may preempt some State requirements,
it does not impose any regulation that
has substantial direct effects on the
States, the relationship between the
national government and the States, or
the distribution of power and
responsibilities among the various
levels of government. Therefore, the
consultation and funding requirements
of Executive Order 13132 do not apply.
The pipeline safety laws, specifically 49
U.S.C. 60104(c), prohibit State safety
regulation of interstate pipelines. Under
the pipeline safety laws, States have the
ability to augment pipeline safety
requirements for intrastate pipelines,
but may not approve safety
requirements less stringent than those
required by Federal law. A State may
also regulate an intrastate pipeline
facility PHMSA does not regulate.
D. Regulatory Flexibility Act
The Regulatory Flexibility Act, as
amended by the Small Business
Regulatory Flexibility Fairness Act of
1996, requires Federal regulatory
agencies to prepare an Initial Regulatory
Flexibility Analysis (IRFA) for any
proposed rule subject to notice-and-
comment rulemaking under the
Administrative Procedure Act unless
the agency head certifies that the
rulemaking will not have a significant
economic impact on a substantial
number of small entities.
PHMSA prepared an IRFA of the
potential economic impact on small
entities, which is available in the docket
for this NPRM. For a worst-case
scenario, PHMSA compared compliance
costs to estimated sales for businesses.
Average annualized costs could exceed
1 percent of sales for 34 (8 percent) of
the estimated small gas transmission
entities and 12 (19 percent) of the
estimated small hazardous liquid
operators for a total of 46 (10 percent)
entities combined across both sectors.
Average annualized costs could exceed
3% of sales for 3 (1 percent) gas
transmission operators and 4 (6 percent)
hazardous liquid operators, which
represent 7 (1 percent) of the total
estimated small business entities.
Due to various uncertainties in the
screening analysis (see Table 7 in the
IRFA), PHMSA seeks comments
regarding the impacts of the NPRM on
small entities. PHMSA will
subsequently modify the IRFA and
make a determination as to whether this
NPRM will have a significant economic
impact on a number of small entities at
the final rule stage.
E. National Environmental Policy Act
PHMSA analyzed this NPRM in
accordance with section 102(2)(c) of the
National Environmental Policy Act (42
U.S.C. 4332), the Council on
Environmental Quality regulations (40
CFR parts 1500–1508), and DOT Order
5610.1C, and has preliminarily
determined this action will not
significantly affect the quality of the
human environment. The
Environmental Assessment for this
NPRM is in the docket.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
PHMSA has analyzed this NPRM in
accordance with the principles and
criteria contained in Executive Order
13175 (‘‘Consultation and Coordination
with Indian Tribal Governments’’).
Because this NPRM is not expected to
have Tribal implications and is not
expected to impose substantial direct
compliance costs on Indian Tribal
governments, PHMSA does not
anticipate that the funding and
consultation requirements of Executive
Order 13175 will apply. PHMSA seeks
comment on the applicability of the
executive order to this NPRM.
G. Executive Order 13211
This NPRM is not anticipated to be a
‘‘significant energy action’’ under
Executive Order 13211 (Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use). It is not likely to
have a significant adverse effect on
supply, distribution, or energy use.
Further, the Office of Information and
Regulatory Affairs has not designated
this proposed rule as a significant
energy action.
H. Paperwork Reduction Act
Pursuant to 5 CFR 1320.8(d), PHMSA
is required to provide interested
members of the public and affected
agencies with an opportunity to
comment on information collection and
recordkeeping requests. PHMSA
estimates that the proposals in this
NPRM will create the following
Paperwork Reduction Act impacts:
PHMSA proposes to create a new
information collection to cover the
recordkeeping requirement for post-
incident recordkeeping called:
‘‘Rupture/Shut-off Valve: Post-Incident
Records for Pipeline Operators.’’
PHMSA also proposes to create a new
information collection called
‘‘Alternative Technology for Onshore
Rupture Mitigation Notifications’’ to
cover this specific notification
requirement.
PHMSA will submit information
collection requests to the Office of
Management and Budget (OMB) for
approval based on the requirements that
trigger components of the Paperwork
Reduction Act in this NPRM. PHMSA
will also request two new OMB Control
Numbers for these collections. These
information collections are contained in
the pipeline safety regulations, 49 CFR
parts 190–199. The following
information is provided for each of
these information collections: (1) Title
of the information collection; (2) OMB
control number; (3) Current expiration
date; (4) Type of request; (5) Abstract of
the information collection activity; (6)
Description of affected public; (7)
Estimate of total annual reporting and
recordkeeping burden; and (8)
Frequency of collection. The
information collection burdens are
estimated as follows:
1. Title: ‘‘Rupture/Valve Shut-off:
Post-Incident Records for Pipeline
Operators.’’
OMB Control Number: Will request
one from OMB.
Current Expiration Date: New
Collection—To be determined.
Abstract: This NPRM proposes to
amend 49 CFR 192.617 and 195.402 to
require operators who have experienced
a rupture or rupture-mitigation valve
shut-off to complete a post-incident
summary. The post-incident summary,
all investigation and analysis
documents used to prepare it, and
records of lessons learned must be kept
for the life of the pipeline. PHMSA
estimates this recordkeeping
requirement will result in 50 responses
annually and has allotted each
respondent 8 hours per response to
make and maintain the required records.
PHMSA does not currently have an
information collection that covers this
requirement and will request the
approval of this new collection, along
with a new OMB Control Number, from
the Office of Management and Budget.
Affected Public: Operators of PHMSA-
regulated pipelines.
Annual Reporting and Recordkeeping
Burden:
Total Annual Responses: 50.
Total Annual Burden Hours: 400.
Frequency of Collection: On occasion.
2. Title: ‘‘Alternative Equivalent
Technology for Onshore Rupture
Mitigation Notifications.’’
OMB Control Number: Will request
one from OMB.
Current Expiration Date: New
Collection—To be determined.
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Abstract: This NPRM proposes a new
paragraph (d) in both 49 CFR 192.634
and 195.418 requiring operators who
elect to use alternative equivalent
technology to notify, in accordance with
192.949, the Office of Pipeline Safety at
least 90 days in advance of use. An
operator choosing this option must
include a technical and safety
evaluation, including design,
construction, and operating procedures
for the alternative equivalent technology
to the Associate Administrator of
Pipeline Safety with the notification.
PHMSA would then have 90 days to
object to the alternative equivalent
technology via letter from the Associate
Administrator of Pipeline Safety;
otherwise, the alternative equivalent
technology would be acceptable for use.
PHMSA estimates this notification
requirement will result in 2 responses
annually and has allotted each
respondent 40 hours per response to
conduct this task. PHMSA does not
currently have an information collection
that covers this requirement and will
request the approval of this new
collection, along with a new OMB
Control Number, from the Office of
Management and Budget.
Affected Public: Operators of PHMSA-
regulated pipelines.
Annual Reporting and Recordkeeping
Burden:
Total Annual Responses: 2.
Total Annual Burden Hours: 80.
Frequency of Collection: On occasion.
Requests for copies of these
information collections should be
directed to Angela Hill, Office of
Pipeline Safety (PHP–30), Pipeline and
Hazardous Materials Safety
Administration, 2nd Floor, 1200 New
Jersey Avenue SE, Washington, DC
20590–0001, Telephone: 202–366–1246.
Comments are invited on:
(a) The need for the proposed
collection of information for the proper
performance of the functions of the
agency, including whether the
information will have practical utility;
(b) The accuracy of the agency’s
estimate of the burden of the revised
collection of information, including the
validity of the methodology and
assumptions used;
(c) Ways to enhance the quality,
utility, and clarity of the information to
be collected; and
(d) Ways to minimize the burden of
the collection of information on those
who are to respond, including the use
of appropriate automated, electronic,
mechanical, or other technological
collection techniques.
(e) Ways the collection of this
information is beneficial or not
beneficial to public safety.
Send comments directly to the Office
of Management and Budget, Office of
Information and Regulatory Affairs,
Attn: Desk Officer for the Department of
Transportation, 725 17th Street NW,
Washington, DC 20503. Comments
should be submitted on or prior to April
6, 2020.
I. Unfunded Mandates Reform Act of
1995
The analysis PHMSA performed in
accordance with preparing the
Preliminary Regulatory Impact
Assessment does not expect this NPRM
to impose unfunded mandates per the
Unfunded Mandates Reform Act of
1995. It is not expected to result in costs
of $100 million, adjusted for inflation,
or more in any one (1) year to either
State, local, or tribal governments, in the
aggregate, or to the private sector, and
is the least burdensome alternative that
achieves the objective of the proposed
rulemaking. A copy of the Preliminary
Regulatory Impact Assessment is
available for review in the docket.
J. Privacy Act Statement
Anyone may search the electronic
form of all comments received for any
of our dockets. You may review DOT’s
complete Privacy Act Statement,
published on April 11, 2000 (65 FR
19476), in the Federal Register at:
https://www.govinfo.gov/content/FR-
2000-04-11/pdf/00-8505.pdf.
K. Regulation Identifier Number
A regulation identifier number (RIN)
is assigned to each regulatory action
listed in the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. The RIN contained in the heading
of this document may be used to cross-
reference this action with the Unified
Agenda.
List of Subjects
49 CFR Part 192
Gas, Incorporation by reference,
Natural gas, Pipeline safety, Reporting
and recordkeeping requirements.
49 CFR Part 195
Anhydrous ammonia, Carbon dioxide,
Incorporation by reference, Petroleum,
Pipeline safety, Reporting and
recordkeeping requirements.
In consideration of the foregoing,
PHMSA proposes to amend 49 CFR
parts 192 and 195 as follows:
PART 192—TRANSPORTATION OF
NATURAL GAS AND OTHER GAS BY
PIPELINE: MINIMUM FEDERAL
SAFETY STANDARDS
1. The authority citation for part 192
continues to read as follows:
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C.
5103, 60101 et. seq., and 49 CFR 1.97.
2. In § 192.3, the definition of
‘‘rupture’’ is added in alphabetical order
to read as follows:
§ 192.3 Definitions.
* * * * *
Rupture means any of the following
events that involve an uncontrolled
release of a large volume of gas:
(1) A release of gas observed or
reported to the operator by its field
personnel, nearby pipeline or utility
personnel, the public, local responders,
or public authorities, and that may be
representative of an unintentional and
uncontrolled release event defined in
paragraphs (2) or (3) of this definition;
(2) An unanticipated or unplanned
pressure loss of 10 percent or greater,
occurring within a time interval of 15
minutes or less, unless the operator has
documented in advance of the pressure
loss the need for a higher pressure-
change threshold due to pipeline flow
dynamics that cause fluctuations in gas
demand that are typically higher than a
pressure loss of 10 percent in a time
interval of 15 minutes or less; or
(3) An unexplained flow rate change,
pressure change, instrumentation
indication, or equipment function that
may be representative of an event
defined in paragraph (2) of this
definition.
Note: Rupture identification occurs
when a rupture, as defined in this
section, is first observed by or reported
to pipeline operating personnel or a
controller.
* * * * *
3. In § 192.179, paragraph (e) is added
to read as follows:
§ 192.179 Transmission line valves.
* * * * *
(e) All onshore transmission line
segments with diameters greater than or
equal to 6 inches that are constructed or
entirely replaced after [DATE 12
MONTHS AFTER EFFECTIVE DATE OF
FINAL RULE] must have automatic
shutoff valves, remote-control valves, or
equivalent technology installed at
intervals meeting the appropriate valve
spacing requirements of this section. An
operator may only install a manual
valve under this paragraph if it can
demonstrate to PHMSA that installing
an automatic shutoff valve, remote-
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control valve, or equivalent technology
would be economically, technically, or
operationally infeasible. An operator
using alternative equivalent technology
or manual valve must notify PHMSA in
accordance with the procedure in
§ 192.634(h). All valves and technology
installed under this paragraph must
meet the requirements of § 192.634(c),
(d), (f), and (g).
4. Section 192.610 is added to read as
follows:
§ 192.610 Change in class location:
Change in valve spacing.
If a class location change on a
transmission line occurs after
[EFFECTIVE DATE OF FINAL RULE]
and results in pipe replacement to meet
the maximum allowable operating
pressure requirements in §§ 192.611,
192.619, or 192.620, then the
requirements in §§ 192.179 and 192.634
apply to the new class location, and the
operator must install valves as necessary
to comply with those sections. Such
valves must be installed within 24
months of the class location change in
accordance with § 192.611(d).
5. In § 192.615, paragraphs (a)(2), (6),
(8), and (11), and paragraph (c)
introductory text are revised to read as
follows:
§ 192.615 Emergency plans.
(a) * * *
(2) Establishing and maintaining
adequate means of communication with
the appropriate public safety answering
point (9–1–1 emergency call center), as
well as fire, police, and other public
officials, to learn the responsibility,
resources, jurisdictional area, and
emergency contact telephone numbers
for both local and out-of-area calls of
each government organization that may
respond to a pipeline emergency, and to
inform the officials about the operator’s
ability to respond to the pipeline
emergency and means of
communication.
* * * * *
(6) Taking necessary actions,
including but not limited to, emergency
shutdown, valve shut-off, and pressure
reduction, in any section of the
operator’s pipeline system to minimize
hazards of released gas to life, property,
or the environment. Each operator
installing valves in accordance with
§ 192.179(e) or subject to the
requirements in § 192.634 must also
evaluate and identify a rupture as
defined in § 192.3 as being an actual
rupture event or non-rupture event in
accordance with operating procedures
as soon as practicable but within 10
minutes of the initial notification to or
by the operator, regardless of how the
rupture is initially detected or observed.
* * * * *
(8) Notifying the appropriate public
safety answering point (9–1–1
emergency call center), as well as fire,
police, and other public officials, of gas
pipeline emergencies to coordinate and
share information to determine the
location of the release, including both
planned responses and actual responses
during an emergency. The operator
(pipeline controller or the appropriate
operator emergency response
coordinator) must immediately and
directly notify the appropriate public
safety answering point (9–1–1
emergency call center) or other
coordinating agency for the
communities and jurisdictions in which
the pipeline is located after the operator
determines a rupture has occurred when
a release is indicated and rupture-
mitigation valve closure is
implemented.
* * * * *
(11) Actions required to be taken by
a controller during an emergency in
accordance with the operator’s
emergency plans and §§ 192.631 and
192.634.
* * * * *
(c) Each operator must establish and
maintain liaison with the appropriate
public safety answering point (9–1–1
emergency call center), as well as fire,
police, and other public officials to:
* * * * *
6. Section 192.617 is revised to read
as follows:
§ 192.617 Investigation of failures and
incidents.
(a) Post-incident procedures. Each
operator must establish and follow post-
incident procedures for investigating
and analyzing failures and incidents as
defined in § 191.3, including sending
the failed pipe, component, or
equipment for laboratory testing or
examination, where appropriate, to
determine the causes and contributing
factors of the failure or incident and
minimize the possibility of a recurrence.
(b) Post-incident lessons learned.
Each operator must develop, implement,
and incorporate lessons learned from a
post-incident review into its procedures,
including in pertinent operator
personnel training and qualification
programs, and in design, construction,
testing, maintenance, operations, and
emergency procedure manuals and
specifications.
(c) Analysis of rupture and valve shut-
offs; preventive and mitigative
measures. If a failure or incident
involves a rupture as defined in § 192.3
or the closure of a rupture-mitigation
valve as defined in § 192.634, the
operator must also conduct a post-
incident analysis of all factors impacting
the release volume and the
consequences of the release, and
identify and implement preventive and
mitigative measures to reduce or limit
the release volume and damage in a
future failure or incident. The analysis
must include all relevant factors
impacting the release volume and
consequences, including, but not
limited to, the following:
(1) Detection, identification,
operational response, system shut-off,
and emergency response
communications, based on the type and
volume of the release or failure event;
(2) Appropriateness and effectiveness
of procedures and pipeline systems,
including SCADA, communications,
valve shut-off, and operator personnel;
(3) Actual response time from rupture
detection to initiation of mitigative
actions, and the appropriateness and
effectiveness of the mitigative actions
taken;
(4) Location and the timeliness of
actuation of rupture-mitigation valves
identified under § 192.634; and
(5) All other factors the operator
deems appropriate.
(d) Rupture post-incident summary. If
a failure or incident involves a rupture
as defined in § 192.3 or the closure of
a rupture-mitigation valve as defined in
§ 192.634, the operator must complete a
summary of the post-incident review
required by paragraph (c) of this section
within 90 days of the failure or incident,
and while the investigation is pending,
conduct quarterly status reviews until
completed. The post-incident summary
and all other reviews and analyses
produced under the requirements of this
section must be reviewed, dated, and
signed by the appropriate senior
executive officer. The post-incident
summary, all investigation and analysis
documents used to prepare it, and
records of lessons learned must be kept
for the useful life of the pipeline.
7. Section 192.634 is added to read as
follows:
§ 192.634 Transmission lines: Onshore
valve shut-off for rupture mitigation.
(a) Applicability. For onshore
transmission pipeline segments with
nominal diameters of 6 inches or greater
in high consequence areas or Class 3 or
Class 4 locations that are constructed or
where 2 or more contiguous miles have
been replaced after [DATE 12 MONTHS
AFTER EFFECTIVE DATE OF FINAL
RULE], an operator must install rupture-
mitigation valves according to the
requirements of this section. Rupture-
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mitigation valves must be operational
within 7 days of placing the new or
replaced pipeline segment in service.
(b) Maximum spacing between valves.
Rupture-mitigation valves must be
installed in accordance with the
following requirements:
(1) High Consequence Areas. For
purposes of this paragraph (b)(1), ‘‘shut-
off segment’’ means the segment of pipe
located between the upstream mainline
valve closest to the upstream high
consequence area segment endpoint and
the downstream mainline valve closest
to the downstream high consequence
area segment endpoint so that the
entirety of the high consequence area
segment is between at least two rupture-
mitigation valves. If any crossover or
lateral pipe for gas receipts or deliveries
connects to the shut-off segment
between the upstream and downstream
mainline valves, then the segment also
extends to the nearest valve on the
crossover connection(s) or lateral(s),
such that, when all valves are closed,
there is no flow path for gas to be
transported to the rupture site (except
for residual gas already in the shut-off
segment). All such valves on a shut-off
segment are ‘‘rupture-mitigation
valves.’’ Multiple high consequence
areas may be contained within a single
shut-off segment. The distance between
rupture-mitigation valves for each shut-
off segment must not exceed:
(i) 8 miles if one or more high
consequence areas in the shutoff
segment is in a Class 4 location;
(ii) 15 miles if one or more high
consequence areas in the shutoff
segment is in a Class 3 location, and
(iii) 20 miles if all high consequence
areas in the shutoff segment are located
in Class 1 or 2 locations, or
(iv) The mainline valve spacing
requirements of § 192.179 when
mainline valve spacing does not meet
§ 192.634(b)(1)(i), (ii), or (iii).
(2) Class 3 locations. For purposes of
this paragraph, ‘‘shut-off segment’’
means the segment of pipe located
between the upstream mainline valve
closest to the upstream endpoint of the
Class 3 location and the downstream
mainline valve closest to the
downstream endpoint of the Class 3
location so that the entirety of the Class
3 location is between at least two
rupture-mitigation valves. If any
crossover or lateral pipe for gas receipts
or deliveries connects to the shut-off
segment between the upstream and
downstream mainline valves, the shut-
off segment also extends to the nearest
valve on the crossover connection(s) or
lateral(s), such that, when all valves are
closed, there is no flow path for gas to
be transported to the rupture site
(except for residual gas already in the
shut-off segment). All such valves on a
shut-off segment are ‘‘rupture-mitigation
valves.’’ Multiple Class 3 locations may
be contained within a single shut-off
segment. The distance between
mainline valves serving as rupture-
mitigation valves for each shut-off
segment must not exceed 15 miles.
(3) Class 4 locations. For purposes of
this paragraph, ‘‘shut-off segment’’
means the segment of pipe between the
upstream mainline valve closest to the
upstream endpoint of the Class 4
location and the downstream mainline
valve closest to the downstream
endpoint of the Class 4 location so that
the entirety of the Class 4 location is
between at least two rupture-mitigation
valves. If any crossover or lateral pipe
for gas receipts or deliveries connects to
the shut-off segment between the
upstream and downstream mainline
valves, the shut-off segment also
extends to the nearest valve on the
crossover connection(s) or lateral(s),
such that, when all valves are closed,
there is no flow path for gas to be
transported to the rupture site (except
for residual gas already in the shut-off
segment). All such valves on a shut-off
segment are ‘‘rupture-mitigation
valves.’’ Multiple Class 4 locations may
be contained within a single shut-off
segment. The distance between
mainline valves serving as rupture-
mitigation valves for each shut-off
segment must not exceed 8 miles.
(4) Laterals. Laterals extending from
shut-off segments that contribute less
than 5 percent of the total shut-off
segment volume may have rupture-
mitigation valves that meet the
actuation requirements of this section at
locations other than mainline receipt/
delivery points, as long as all of these
laterals contributing gas volumes to the
shut-off segment do not contribute more
than 5 percent of the total shut-off
segment gas volume, based upon
maximum flow volume at the operating
pressure.
(c) Valve shut-off time for rupture
mitigation. Upon identifying a rupture,
the operator must, as soon as
practicable:
(1) Commence shut-off of the rupture-
mitigation valve or valves which would
have the greatest effect on minimizing
the release volume and other potential
safety and environmental consequences
of the discharge to achieve full rupture-
mitigation valve shut-off within 40
minutes of rupture identification; and
(2) Initiate other mitigative actions
appropriate for the situation to
minimize the release volume and
potential adverse consequences.
(d) Valve shut-off capability. Onshore
transmission line rupture-mitigation
valves must have actuation capability
(i.e., remote-control shut-off, automatic
shut-off, equivalent technology, or
manual shut-off where personnel are in
proximity) to ensure pipeline ruptures
are promptly mitigated based upon
maximum valve shut-off times, location,
and spacing specified in paragraphs (b)
and (c) of this section to mitigate the
volume and consequence of gas
released.
(e) Valve shut-off methods. All
onshore transmission line rupture-
mitigation valves must be actuated by
one of the following methods to mitigate
a rupture as soon as practicable but
within 40 minutes of rupture
identification:
(1) Remote control from a location
that is continuously staffed with
personnel trained in rupture response to
provide immediate shut-off following
identification of a rupture or other
decision to close the valve;
(2) Automatic shut-off following
identification of a rupture; or
(3) Alternative equivalent technology
that is capable of mitigating a rupture in
accordance with this section.
(4) Manual operation upon
identification of a rupture. Operators
using a manual valve in accordance
with § 192.179(e), must appropriately
station personnel to ensure valve shut-
off in accordance with paragraph (c) of
this section. Manual operation of valves
must include time for the assembly of
necessary operating personnel, the
acquisition of necessary tools and
equipment, driving time under heavy
traffic conditions and at the posted
speed limit, walking time to access the
valve, and time to manually shut off all
valves, not to exceed the 40-minute total
response time in paragraph (c)(1) of this
section.
(f) Valve monitoring and operation
capabilities. Onshore transmission line
rupture-mitigation valves actuated by
methods in paragraph (e) of this section
must be capable of being:
(1) Monitored or controlled by either
remote or onsite personnel;
(2) Operated during normal,
abnormal, and emergency operating
conditions;
(3) Monitored for valve status (i.e.,
open, closed, or partial closed/open),
upstream pressure, and downstream
pressure. Pipeline segments that use
manual valve operation must have the
capability to monitor pressures and gas
flow rates on the pipeline to be able to
identify and locate a rupture;
(4) Initiated to close as soon as
practicable after identifying a rupture
and with complete valve shut-off within
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40 minutes of rupture identification as
specified in paragraph (c) of this
section; and
(5) Monitored and controlled by
remote personnel or must have a back-
up power source to maintain SCADA or
other remote communications for
remote control shut-off valve or
automatic shut-off valve operational
status.
(g) Monitoring of valve shut-off
response status. Operating control
personnel must continually monitor
rupture-mitigation valve position and
operational status of all rupture-
mitigation valves for the affected shut-
off segment during and after a rupture
event until the pipeline segment is
isolated. Such monitoring must be
maintained through continual electronic
communications with remote
instrumentation or through continual
verbal communication with onsite
personnel stationed at each rupture-
mitigation valve, via telephone, radio, or
equivalent means.
(h) Alternative equivalent technology
or manual valves for onshore
transmission rupture mitigation. If an
operator elects to use alternative
equivalent technology or manual valves
in accordance with § 192.179(e), the
operator must notify PHMSA at least 90
days in advance of installation or use in
accordance with § 192.949. The operator
must include a technical and safety
evaluation in its notice to PHMSA,
including design, construction, and
operating procedures for the alternative
equivalent technology or manual valve.
Operators installing manual valves must
also demonstrate that installing an
automatic shutoff valve, a remote-
control valve, or equivalent technology
would be economically, technically, or
operationally infeasible. An operator
may proceed to use the alternative
equivalent technology or manual valves
91 days after submitting the notification
unless it receives a letter from the
Associate Administrator of Pipeline
Safety informing the operator that
PHMSA objects to the proposed use of
the alternative equivalent technology or
manual valves or that PHMSA requires
additional time to conduct its review.
8. In § 192.745 paragraphs (c), (d), and
(e) are added to read as follows:
§ 192.745 Valve maintenance:
Transmission lines.
* * * * *
(c) For each valve installed under
§ 192.179(e) and each rupture-mitigation
valve under § 192.634 that is a remote
control shut-off or automatic shut-off
valve, or that is based on alternative
equivalent technology, the operator
must conduct a point-to-point
verification between SCADA displays
and the mainline valve, sensors, and
communications equipment in
accordance with § 192.631(c) and (e).
(d) For each rupture-mitigation valve
under § 192.634 that is manually or
locally operated:
(1) Operators must establish the 40-
minute total response time as required
by § 192.634 through an initial drill and
through periodic validation as required
in paragraph (d)(2) of this section. Each
phase of the drill response must be
reviewed and the results documented to
validate the total response time,
including valve shut-off, as being less
than or equal to 40 minutes following
rupture identification.
(2) A mainline valve serving as a
rupture-mitigation valve within each
pipeline system and within each
operating or maintenance field work
unit must be randomly selected for an
annual 40-minute total response time
validation drill that simulates worst-
case conditions for that location to
ensure compliance. The response drill
must occur at least once each calendar
year, with intervals not to exceed 15
months.
(3) If the 40-minute maximum
response time cannot be validated or
achieved in the drill, the operator must
revise response efforts to achieve
compliance with § 192.634 no later than
6 months after the drill. Alternative
valve shut-off measures must be in place
in accordance with paragraph (e) of this
section within 7 days of a failed drill.
(4) Based on the results of response-
time drills, the operator must include
lessons learned in:
(i) Training and qualifications
programs; and
(ii) Design, construction, testing,
maintenance, operating, and emergency
procedures manuals; and
(iii) Any other areas identified by the
operator as needing improvement.
(e) Each operator must take remedial
measures to correct any valve installed
under § 192.179(e) or any rupture-
mitigation valve identified in § 192.634
that is found to be inoperable or unable
to maintain shut-off, as follows:
(1) Repair or replace the valve as soon
as practicable but no later than 6
months after finding that the valve is
inoperable or unable to maintain shut-
off; and
(2) Designate an alternative compliant
valve within 7 calendar days of the
finding while repairs are being made.
9. In § 192.935, paragraph (c) is
revised to read as follows:
§ 192.935 What additional preventive and
mitigative measures must an operator take?
* * * * *
(c) Risk analysis for gas releases and
protection against ruptures. If an
operator determines, based on a risk
analysis, that an automatic shut-off
valve (ASV) or remote-control valve
(RCV) would be an efficient means of
adding protection to a high consequence
area in the event of a gas release, an
operator must install the ASV or RCV.
In making that determination, an
operator must, at least, consider the
following factors—swiftness of leak
detection and pipe shutdown
capabilities, the type of gas being
transported, operating pressure, the rate
of potential release, pipeline profile, the
potential for ignition, and location of
nearest response personnel.
(1) Protection of onshore transmission
high consequence areas from ruptures.
An operator of an onshore transmission
pipeline segment that is constructed, or
that has 2 or more contiguous miles
replaced, after [DATE 12 MONTHS
AFTER EFFECTIVE DATE OF FINAL
RULE] and is greater than or equal to 6
inches in nominal diameter and is
located in a high consequence area must
provide for the additional protection of
those pipeline segments to assure the
timely termination and mitigation of
rupture events by complying with
§§ 192.615(a)(6), 192.634, and 192.745.
At a minimum, the analysis specified in
paragraph (c) of this section must
demonstrate that the operator can
achieve the following standards for
termination of rupture events:
(i) Operators must identify a rupture
event as soon as practicable but within
10 minutes of the initial notification to
or by the operator, in accordance with
§ 192.615(a)(6), regardless of how the
rupture is initially detected or observed;
(ii) Operators must begin closing shut-
off segment rupture-mitigation valves as
soon as practicable after identifying a
rupture in accordance with § 192.634;
and
(iii) Operators must achieve complete
segment shut-off and isolation as soon
as practicable after rupture detection but
within 40 minutes of rupture
identification in accordance with
§ 192.634.
(2) Compliance deadlines. The risk
analysis and assessments specified in
paragraph (c) of this section must be
completed prior to placing into service
onshore transmission pipelines
constructed or where 2 or more
contiguous miles have been replaced
after [DATE 12 MONTHS AFTER
EFFECTIVE DATE OF FINAL RULE].
Implementation of risk analysis and
assessment findings for rupture-
mitigation valves must meet § 192.634.
(3) Periodic evaluations. Risk analyses
and assessments conducted under
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paragraph (c) of this section must be
reviewed by the operator for new or
existing operational and integrity
matters that would affect rupture
mitigation on an annual basis, not to
exceed a period of 15 months, or within
3 months of an incident or safety-related
condition, as those terms are defined at
§§ 191.3 and 191.23, respectively, and
certified by the signature of a senior
executive of the company.
* * * * *
PART 195—TRANSPORTATION OF
HAZARDOUS LIQUIDS BY PIPELINE
10. The authority citation for part 195
continues to read as follows:
Authority: 30 U.S.C. 185(w)(3), 49 U.S.C.
5103, 60101 et seq., and 49 CFR 1.97.
11. In § 195.2, the definition for
‘‘rupture’’ is added in alphabetical order
to read as follows:
§ 195.2 Definitions.
* * * * *
Rupture means any of the following
events that involve an uncontrolled
release of a large volume of hazardous
liquid or carbon dioxide:
(1) A release of hazardous liquid or
carbon dioxide observed and reported to
the operator by its field personnel,
nearby pipeline or utility personnel, the
public, local responders, or public
authorities, and that may be
representative of an unintentional and
uncontrolled release event defined in
paragraphs (2) or (3) of this definition;
(2) An unanticipated or unplanned
flow rate change of 10 percent or greater
or a pressure loss of 10 percent or
greater, occurring within a time interval
of 15 minutes or less, unless the
operator has documented in advance of
the flow rate change or pressure loss the
need for a higher flow rate change or
higher pressure-change threshold due to
pipeline flow dynamics and terrain
elevation changes that cause
fluctuations in hazardous liquid or
carbon dioxide flow that are typically
higher than a flow rate change or
pressure loss of 10 percent in a time
interval of 15 minutes or less; or
(3) An unexplained flow rate change,
pressure change, instrumentation
indication or equipment function that
may be representative of an event
defined in paragraph (2) of this
definition.
Note: Rupture identification occurs when a
rupture, as defined in this section, is first
observed by or reported to pipeline operating
personnel or a controller.
* * * * *
12. In § 195.258, paragraph (c) is
added to read as follows:
§ 195.258 Valves: General.
* * * * *
(c) All onshore hazardous liquid or
carbon dioxide pipeline segments with
diameters greater than or equal to 6
inches that are constructed or entirely
replaced after [DATE 12 MONTHS
AFTER EFFECTIVE DATE OF FINAL
RULE] must have automatic shutoff
valves, remote-control valves, or
equivalent technology installed at
intervals meeting the appropriate valve
location and spacing requirements of
this section and § 195.260. An operator
may only install a manual valve under
this paragraph if it can demonstrate to
PHMSA that installing an automatic
shutoff valve, remote-control valve, or
equivalent technology would be
economically, technically, or
operationally infeasible. An operator
installing alternative equivalent
technology or manual valves must
notify PHMSA in accordance with the
procedure at § 195.418(h). Valves and
technology installed under this section
must meet the requirements of
§ 195.418(c), (d), (f), and (g).
13. In § 195.260, paragraphs (c) and (e)
are revised and paragraphs (g) and (h)
are added to read as follows:
§ 195.260 Valves: Location.
* * * * *
(c) On each mainline at locations
along the pipeline system that will
minimize or prevent safety risks,
property damage, or environmental
harm from accidental hazardous liquid
or carbon dioxide discharges, as
appropriate for onshore areas, offshore
areas, or high consequence areas. For
onshore pipelines constructed or that
have had 2 or more contiguous miles
replaced after [DATE 12 MONTHS
AFTER EFFECTIVE DATE OF FINAL
RULE], mainline valve spacing must not
exceed 15 miles for pipeline segments
that could affect high consequence areas
(as defined in § 195.450) and 20 miles
for pipeline segments that could not
affect high consequence areas. Valves
protecting high consequence areas must
be located as determined by the
operator’s process for identifying
preventive and mitigative measures
established in § 195.452(i) and by using
a process, such as is set forth in Section
I.B of Appendix C of part 195, but with
a maximum distance from the high
consequence area segment endpoints
that does not exceed 7
1
2
miles.
* * * * *
(e) On each side of a water crossing
that is more than 100 feet (30 meters)
wide from high-water mark to high-
water mark as follows, unless the
Associate Administrator finds under
paragraph (e)(3) of this section that
valves or valve spacing is not necessary
in a particular case to achieve an
equivalent level of safety:
(1) Valves must either be located
outside of the flood plain or have valve
actuators and other control equipment
installed to not be impacted by flood
conditions; and
(2) For multiple water crossings,
valves must be located on the pipeline
upstream and downstream of the first
and last water crossings so that the total
distance between the first upstream
valve and last downstream valve does
not exceed 1 mile.
(3) An operator may notify PHMSA in
accordance with paragraph (h) of this
section if in a particular case the valves
or valve spacing required by this
paragraph is not necessary to achieve an
equivalent level of safety. Unless the
Associate Administrator finds in that
particular case the valves or valve
spacing required by this paragraph are
not necessary to achieve an equivalent
level of safety, the operator must
comply with the valve and valve
spacing requirements of this paragraph.
* * * * *
(g) On each mainline highly volatile
liquid (HVL) pipeline that is located in
a high population area or other
populated area as defined in § 195.450
and that is constructed or that has 2 or
more contiguous miles replaced after
[DATE 12 MONTHS AFTER EFFECTIVE
DATE OF FINAL RULE], with a
maximum valve spacing of 7
1
2
miles,
unless the Associate Administrator
finds in a particular case that this valve
spacing is not necessary to achieve an
equivalent level of safety. An operator
may notify PHMSA in accordance with
paragraph (h) of this section if in a
particular case the valve spacing
required by this paragraph is not
necessary to achieve an equivalent level
of safety. If the Associate Administrator
informs an operator that PHMSA
objects, the operator must comply with
the valve spacing requirements of this
paragraph.
(h) An operator must provide any
notification required by this section by:
(1) Sending the notification by
electronic mail to
InformationResourcesManager@dot.gov;
or
(2) Sending the notification by mail to
ATTN: Information Resources Manager,
DOT/PHMSA/OPS, East Building, 2nd
Floor, E22–321, 1200 New Jersey Ave.
SE, Washington, DC 20590.
14. In § 195.402, paragraphs (c)(4), (5),
and (12), and (e)(1), (4), (7), and (10) are
revised to read as follows:
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§ 195.40 2 Procedural manual for
operations, maintenance, and emergencies.
* * * * *
(c) * * *
(4) Determining which pipeline
facilities are in areas that would require
an immediate response by the operator
to prevent hazards to the public,
property, or the environment if the
facilities failed or malfunctioned,
including segments that could affect
high consequence areas and valves
specified in either §§ 195.418 or
195.452(i)(4).
(5) Investigating and analyzing
pipeline accidents and failures,
including sending the failed pipe,
component, or equipment for laboratory
testing or examination where
appropriate, to determine the causes
and contributing factors of the failure
and minimize the possibility of a
recurrence.
(i) Post-incident lessons learned. Each
operator must develop, implement, and
incorporate lessons learned from a post-
accident review into its procedures,
including in pertinent operator
personnel training and qualifications
programs and in design, construction,
testing, maintenance, operations, and
emergency procedure manuals and
specifications.
(ii) Analysis of rupture and valve
shut-offs; preventive and mitigative
measures. If a failure or accident
involves a rupture as defined in § 195.2
or a rupture-mitigation valve closure as
defined in § 195.418, the operator must
also conduct a post-accident analysis of
all factors impacting the release volume
and the consequences of the release, and
identify and implement preventive and
mitigative measures to reduce or limit
the release volume and damage in a
future failure or incident. The analysis
must include all relevant factors
impacting the release volume and
consequences, including, but not
limited to, the following:
(A) Detection, identification,
operational response, system shut-off,
and emergency-response
communications, based on the type and
volume of the release or failure event;
(B) Appropriateness and effectiveness
of procedures and pipeline systems,
including SCADA, communications,
valve shut-off, and operator personnel;
(C) Actual response time from rupture
identification to initiation of mitigative
actions, and the appropriateness and
effectiveness of the mitigative actions
taken;
(D) Location and the timeliness of
actuation of all rupture-mitigation
valves identified under § 195.418; and
(E) All other factors the operator
deems appropriate.
(iii) Rupture post-incident summary.
If a failure or incident involves a
rupture as defined in § 195.2 or the
closure of a rupture-mitigation valve as
defined in § 195.418, the operator must
complete a summary of the post-
accident review required by paragraph
(c)(5)(ii) of this section within 90 days
of the failure or incident, and while the
investigation is pending, conduct
quarterly status reviews until
completed. The post-incident summary
and all other reviews and analyses
produced under the requirements of this
section must be reviewed, dated, and
signed by the appropriate senior
executive officer. The post-incident
summary, all investigation and analysis
documents used to prepare it, and
records of lessons learned must be kept
for the useful life of the pipeline.
* * * * *
(12) Establishing and maintaining
adequate means of communication with
the appropriate public safety answering
point (9–1–1 emergency call center), as
well as fire, police, and other public
officials, to learn the responsibility,
resources, jurisdictional area, and
emergency contact telephone numbers
for both local and out-of-area calls of
each government organization that may
respond to a pipeline emergency, and to
inform the officials about the operator’s
ability to respond to the pipeline
emergency and means of
communication.
* * * * *
(e) * * *
(1) Receiving, identifying, and
classifying notices of events that need
immediate response by the operator or
notice to the appropriate public safety
answering point (9–1–1 emergency call
center), as well as fire, police, and other
appropriate public officials, and
communicating this information to
appropriate operator personnel for
corrective action.
* * * * *
(4) Taking necessary actions,
including but not limited to, emergency
shutdown, valve shut-off, and pressure
reduction, in any section of the
operator’s pipeline system to minimize
hazards of released hazardous liquid or
carbon dioxide to life, property, or the
environment. Each operator installing
valves in accordance with § 195.258(c)
or subject to the requirements in
§ 195.418 must also evaluate and
identify a rupture as defined in § 195.2
as being an actual rupture event or non-
rupture event in accordance with
operating procedures as soon as
practicable but within 10 minutes of the
initial notification to or by the operator,
regardless of how the rupture is initially
detected or observed.
* * * * *
(7) Notifying the appropriate public
safety answering point (9–1–1
emergency call center), as well as fire,
police, and other public officials, of
hazardous liquid or carbon dioxide
pipeline emergencies to coordinate and
share information to determine the
location of the release, including both
planned responses and actual responses
during an emergency, and any
additional precautions necessary for an
emergency involving a pipeline
transporting a highly volatile liquid.
The operator (pipeline controller or the
appropriate operator emergency
response coordinator) must immediately
and directly notify the appropriate
public safety answering point (9–1–1
emergency call center) or other
coordinating agency for the
communities and jurisdictions in which
the pipeline is located after the operator
determines a rupture has occurred when
a release is indicated and valve closure
is implemented.
* * * * *
(10) Actions required to be taken by
a controller during an emergency, in
accordance with the operator’s
emergency plans and §§ 195.418 and
195.446.
* * * * *
15. Section 195.418 is added to read
as follows:
§ 195.418 Valves: Onshore valve shut-off
for rupture mitigation.
(a) Applicability. For onshore pipeline
segments that could affect high
consequence areas with nominal
diameters of 6 inches or greater, that are
constructed or where 2 or more
contiguous miles are replaced after
[DATE 12 MONTHS AFTER THE
EFFECTIVE DATE OF THE RULE], an
operator must install rupture-mitigation
valves according to the requirements of
this section and § 195.260. Rupture-
mitigation valves must be operational
within 7 days of placing the new or
replaced pipeline segment in service.
(b) Maximum spacing between valves.
Rupture-mitigation valves must be
installed in accordance with the
following requirements:
(1) For purposes of this section, a
‘‘shut-off segment’’ means the segment
of pipe located between the upstream
mainline valve closest to the upstream
high consequence area segment
endpoint and the downstream mainline
valve closest to the downstream high
consequence area segment endpoint so
that the entirety of the segment that
could affect the high consequence area
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is between at least two rupture-
mitigation valves. If any crossover or
lateral pipe for commodity receipts or
deliveries connects to the shut-off
segment between the upstream and
downstream mainline valves, the
segment also extends to the nearest
valve on the crossover connection(s) or
lateral(s), such that, when all valves are
closed, there is no flow path for
commodity to be transported to the
rupture site (except for residual liquids
already in the shut-off segment). All
such valves on a shut-off segment are
‘‘rupture-mitigation valves.’’ Multiple
high consequence areas may be
contained within a single shut-off
segment. All replacement pipeline
segments that are over 2 continuous
miles in length and could affect a high
consequence area must include a
minimum of one mainline valve that
meets the requirements of this section.
The distance between rupture-
mitigation valves in high consequence
areas for each shut-off segment must not
exceed 15 miles, with a maximum
distance not to exceed 7
1
2
miles from
the endpoints of a shut-off segment.
Valves on lines carrying highly volatile
liquids in high population areas and
other populated areas, as those terms are
defined in § 195.450, must have rupture-
mitigation valves spaced at a maximum
distance not exceeding 7
1
2
miles.
(2) Lateral lines to shut-off segments
that contribute less than 5 percent of the
total shut-off segment commodity
volume may have lateral rupture-
mitigation valves that meet the
actuation requirements of this section at
locations other than mainline receipt/
delivery points, as long as all of these
laterals contributing hazardous liquid or
carbon dioxide volumes to the shut-off
segment do not contribute more than 5
percent of the total shut-off segment
commodity volume based upon
maximum flow gradients and terrain.
(c) Valve shut-off time for rupture
mitigation. Upon identifying a rupture,
the operator must, as soon as
practicable:
(1) Commence shut-off of the rupture-
mitigation valve or valves that would
have the greatest effect on minimizing
the release volume and other potential
safety and environmental consequences
of the discharge to achieve full rupture-
mitigation valve shut-off within 40
minutes of rupture identification; and
(2) Initiate other mitigative actions
appropriate for the situation to
minimize the release volume and
potential adverse consequences.
(d) Valve shut-off capability. Onshore
rupture-mitigation valves must have
actuation capability (i.e., remote control
shut-off, automatic shut-off, equivalent
technology, or manual shut-off where
personnel are in proximity) to ensure
pipeline ruptures are promptly
mitigated based upon maximum valve
shut-off times, location, and spacing
specified in paragraphs (b) and (c) of
this section to mitigate the volume and
consequence of hazardous liquid or
carbon dioxide released.
(e) Valve shut-off methods. All
onshore rupture-mitigation valves must
be actuated by one of the following
methods to mitigate a rupture as soon as
practicable but within 40 minutes of
rupture identification:
(1) Remote control from a location
that is continuously staffed with
personnel trained in rupture response to
provide immediate shut-off following
identification of a rupture or other
decision to close the valve;
(2) Automatic shut-off following an
identification of a rupture; or
(3) Alternative equivalent technology
that is capable of mitigating a rupture in
accordance with this section.
(4) Manual operation upon
identification of a rupture. Operators
using a manual valve in accordance
with § 195.258 must appropriately
station personnel to ensure valve shut-
off in accordance with paragraph (c) of
this section. Manual operation of valves
must include time for the assembly of
necessary operating personnel,
acquisition of necessary tools and
equipment, driving time under heavy
traffic conditions and at the posted
speed limit, walking time to access the
valve, and time to manually shut off all
valves, not to exceed a 40-minute total
response time in paragraph (c)(1) of this
section.
(f) Valve monitoring and operation
capabilities. Onshore rupture-mitigation
valves actuated by methods in
paragraph (e) of this section must be
capable of being:
(1) Monitored or controlled by either
remote or onsite personnel;
(2) Operated during normal,
abnormal, and emergency operating
conditions;
(3) Monitored for valve status (i.e.,
open, closed, or partial closed/open),
upstream pressure, and downstream
pressure. Pipeline segments that use
manual valve operation must have the
capability to monitor pressures and gas
flow rates on the pipeline to be able to
identify and locate a rupture;
(4) Initiated to close as soon as
practicable after identifying a rupture
and with complete valve shut-off within
40 minutes of rupture identification as
specified in paragraph (c)(1) of this
section; and
(5) Monitored and controlled by
remote personnel or must have a back-
up power source to maintain SCADA or
other remote communications for
remote control shut-off valve or
automatic shut-off valve operational
status.
(g) Monitoring of valve shut-off
response status. Operating control
personnel must continually monitor
rupture-mitigation valve position and
operational status of all rupture-
mitigation valves for the affected shut-
off segment during and after a rupture
event until the pipeline segment is
isolated. Such monitoring must be
maintained through continual electronic
communications with remote
instrumentation or through continual
verbal communication with onsite
personnel stationed at each rupture-
mitigation valve, via telephone, radio, or
equivalent means.
(h) Alternative equivalent technology
or manual valves for onshore rupture
mitigation. If an operator elects to use
alternative equivalent technology or
manual valves in accordance with
§ 195.258(c), the operator must notify
PHMSA at least 90 days in advance of
installation or use in accordance with
§ 195.452(m). The operator must include
a technical and safety evaluation in its
notice to PHMSA, including design,
construction, and operating procedures
for the alternative equivalent technology
or manual valve. Operators installing
manual valves must also demonstrate
that installing an automatic shutoff
valve, a remote-control valve, or
equivalent technology in lieu of a
manual valve would be economically,
technically, or operationally infeasible.
An operator may proceed to use the
alternative equivalent technology or
manual valves 91 days after submitting
the notification unless it receives a letter
from the Associate Administrator of
Pipeline Safety informing the operator
that PHMSA objects to the proposed use
of the alternative equivalent technology
or manual valves or that PHMSA
requires additional time to conduct its
review.
16. In § 195.420, paragraph (b) is
revised and paragraphs (d), (e), and (f)
are added to read as follows:
§ 195.420 Valve maintenance.
* * * * *
(b) Each operator must, at intervals
not exceeding 7
1
2
months but at least
twice each calendar year, inspect each
mainline valve to determine that it is
functioning properly. Each valve
installed under § 195.258(c) or rupture-
mitigation valve, as defined under
§ 195.418, must also be partially
operated as part of the inspection.
* * * * *
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(d) For each valve installed under
§ 195.258(c) or onshore rupture-
mitigation valve identified under
§ 195.418 that is remote-control shut-off,
automatic shut-off, or that is based on
alternative equivalent technology, the
operator must conduct a point-to-point
verification between SCADA displays
and the mainline valve, sensors, and
communications equipment in
accordance with § 195.446(c) and (e), or
perform an equivalent verification.
(e) For each onshore rupture-
mitigation valve identified under
§ 195.418 that is to be manually or
locally operated:
(1) Operators must establish the 40-
minute total response time as required
by § 195.418 through an initial drill and
through periodic validation as required
by paragraph (e)(2) of this section. Each
phase of the drill response must be
reviewed and the results documented to
validate the total response time,
including valve shut-off, as being less
than or equal to 40 minutes.
(2) A rupture-mitigation valve within
each pipeline system and within each
operating or maintenance field work
unit must be randomly selected for an
annual 40-minute total response time
validation drill simulating worst-case
conditions for that location to ensure
compliance. The response drill must
occur at least once each calendar year,
with intervals not to exceed 15 months.
(3) If the 40-minute maximum
response time cannot be validated or
achieved in the drill, the operator must
revise response efforts to achieve
compliance with § 195.418 no later than
6 months after the drill. Alternative
valve shut-off measures must be in
accordance with paragraph (f) of this
section within 7 days of the drill.
(4) Based on the results of response-
time drills, the operator must include
lessons learned in:
(i) Training and qualifications
programs; and
(ii) Design, construction, testing,
maintenance, operating, and emergency
procedures manuals.
(iii) Any other areas identified by the
operator as needing improvement.
(f) Each operator must take remedial
measures to correct any onshore valve
installed under § 195.258(c) or rupture-
mitigation valve identified under
§ 195.418 that is found inoperable or
unable to maintain shut-off as follows:
(1) Repair or replace the valve as soon
as practicable but no later than 6
months after the finding; and
(2) Designate an alternative compliant
valve within 7 calendar days of the
finding while repairs are being made.
Repairs must be completed within 6
months.
17. In § 195.452, paragraph (i)(4) is
revised to read as follows:
§ 195.452 Pipeline integrity management in
high consequence areas.
* * * * *
(i) * * *
(4) Emergency Flow Restricting
Devices (EFRD). If an operator
determines that an EFRD is needed on
a pipeline segment to protect a high
consequence area in the event of a
hazardous liquid pipeline release, an
operator must install the EFRD. In
making this determination, an operator
must, at least, consider the following
factors—the swiftness of leak detection
and pipeline shutdown capabilities, the
type of commodity carried, the rate of
potential leakage, the volume that can
be released, topography or pipeline
profile, the potential for ignition,
proximity to power sources, location of
nearest response personnel, specific
terrain between the pipeline segment
and the high consequence area, and
benefits expected by reducing the spill
size.
(i) Where EFRDs are installed to
protect HCAs on all onshore pipelines
with diameters of 6 inches or greater
and that are placed into service or that
have had 2 or more contiguous miles of
pipe replaced after [insert date 12
months after effective date of this rule],
the location, installation, actuation,
operation, and maintenance of such
EFRDs (including valve actuators,
personnel response, operational control
centers, SCADA, communications, and
procedures) must meet the design,
operation, testing, maintenance, and
rupture mitigation requirements of
§§ 195.258, 195.260, 195.402, 195.418,
and 195.420.
(ii) The EFRD analysis and
assessments specified in paragraph (i)(4)
of this section must be completed prior
to placing into service all onshore
pipelines with diameters of 6 inches or
greater and that are constructed or that
have had 2 or more contiguous miles of
pipe replaced after [insert date 12
months after effective date of this rule].
Implementation of EFRD findings for
rupture-mitigation valves must meet
§ 195.418.
* * * * *
Issued in Washington, DC on January 23,
2020, under authority delegated in 49 CFR
part 1.97.
Alan K. Mayberry,
Associate Administrator for Pipeline Safety.
[FR Doc. 2020–01459 Filed 2–5–20; 8:45 am]
BILLING CODE 4910–60–P
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